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wirewinder/gcodegenerator/gcodegenerator.pas

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Winder v5-rc2 - update some parts & gcode generator v4
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program gcodegenerator_v5;
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uses
SysUtils, StrUtils, Math;
type
TPoint = record
X, Y: double;
end;
type
TStatorParams = record
StatorName: String;
BaseDiameter: Double;
BaseRadius: Double;
NumberOfRays: Integer;
RayShape: string;
RayDiameter: Double;
RayWidth: Double;
RayHeight: Double;
RayLength: Double;
RayTopShape: string;
RayTopDiameter: Double;
RayTopWidth: Double;
RayTopHeight: Double;
RayCenterOffset: Double;
WireDiameter: Double;
NeedleDiameter: Double;
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NeedleRigidity: Double;
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WorkSpeed :integer;
end;
type
TLayer = record
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Turns: Integer; // <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
StartZ: double; // <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
EndZ: double; // <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
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end;
var
StartTime, EndTime, ExecutionTime: TDateTime;
InputFileName, OutputFileName, CoilGeometryFileName: string;
StatorParams: TStatorParams;
InFile, OutFile, CoilGeometryFile: TextFile;
Line: string;
CoilRadius,CoilWidth,CoilHeight :double;
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StartX: double;
StartY: double;
StartZ: double;
CurrentX: double;
CurrentY: double;
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CurrentZ: double;
coords: TPoint;
normalizecoords: TPoint;
Layers: array[1..10] of TLayer;
i, j, k: Integer;
CoilLength :double;
CurrentCoilTurns, CoilTurnsSum :Integer;
AngleBetweenRays :double;
RequiredSpacing: Double;
LayerNumber :Integer;
MaxLayers :Integer;
angle :double;
MaxDepth,MaxPath :double;
MoveForward:boolean;
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WindDirection:integer;
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OperationMode:string;
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xclearance,yclearance,zclearance: Double;
FixtureOffset: Double;
FixtureDiameter: Double;
FixtureTurns:integer;
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function ParseLine(Line: string): Boolean;
var
Parts: array of string;
Value: string;
TrimmedLine: string;
begin
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TrimmedLine := Trim(Line); // <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
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if Length(TrimmedLine) = 0 then
begin
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exit(true); // <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> - <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
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end
else if TrimmedLine[1] in [';','#'] then
begin
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exit(true); // <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> - <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
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end;
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Parts := SplitString(TrimmedLine, '='); // <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> TrimmedLine
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Result := Length(Parts) = 2;
if Result then
begin
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Value := LowerCase(Trim(Parts[1])); // <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
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case Trim(Parts[0]) of
'stator_name': begin
StatorParams.StatorName := Value;
writeln('StatorName: ', StatorParams.StatorName);
writeln();
end;
'Operation_Mode': begin
OperationMode := Value;
writeln('Operation Mode: ', OperationMode);
writeln();
end;
'base_dia': begin
StatorParams.BaseDiameter := StrToFloat(Value);
writeln('Base Diameter: ', StatorParams.BaseDiameter:8:2);
writeln();
StatorParams.BaseRadius := StatorParams.BaseDiameter/2;
writeln('Base Radius: ', StatorParams.BaseRadius:8:2);
writeln();
end;
'num_rays': begin
StatorParams.NumberOfRays := StrToInt(Value);
writeln('Number of Rays: ', StatorParams.NumberOfRays);
AngleBetweenRays := 360/StatorParams.NumberOfRays;
writeln('Angle Between Rays: ', AngleBetweenRays);
writeln();
end;
'ray_shape': begin
if Pos(Value, 'circle, rect, superellipse') = 0 then
raise Exception.Create('Invalid value for ray_shape: ' + Value);
StatorParams.RayShape := Value;
writeln('Ray Shape: ', StatorParams.RayShape);
writeln();
end;
'ray_dia': begin
StatorParams.RayDiameter := StrToFloat(Value);
writeln('Ray Diameter: ', StatorParams.RayDiameter:8:2);
writeln();
end;
'ray_w': begin
StatorParams.RayWidth := StrToFloat(Value);
writeln('Ray Width: ', StatorParams.RayWidth:8:2);
writeln();
end;
'ray_h': begin
StatorParams.RayHeight := StrToFloat(Value);
writeln('Ray Height: ', StatorParams.RayHeight:8:2);
writeln();
end;
'ray_len': begin
StatorParams.RayLength := StrToFloat(Value);
writeln('Ray Length: ', StatorParams.RayLength:8:2);
writeln();
end;
'raytop_shape': begin
if Pos(Value, 'circle, rect, superellipse') = 0 then
raise Exception.Create('Invalid value for ray_top: ' + Value);
StatorParams.RayTopShape := Value;
writeln('Ray Top Shape: ', StatorParams.RayTopShape);
end;
'raytop_dia': begin
StatorParams.RayTopDiameter := StrToFloat(Value);
writeln('Ray Top Diameter: ', StatorParams.RayTopDiameter:8:2);
writeln();
end;
'raytop_w': begin
StatorParams.RayTopWidth := StrToFloat(Value);
writeln('Ray Top Width: ', StatorParams.RayTopWidth:8:2);
writeln();
end;
'raytop_h': begin
StatorParams.RayTopHeight := StrToFloat(Value);
writeln('Ray Top Height: ', StatorParams.RayTopHeight:8:2);
writeln();
end;
'ray_offset': begin
StatorParams.RayCenterOffset := StrToFloat(Value);
writeln('Ray Center Offset: ', StatorParams.RayCenterOffset:8:2);
writeln();
end;
'wire_diameter': begin
StatorParams.WireDiameter := StrToFloat(Value);
writeln('Wire Diameter: ', StatorParams.WireDiameter:8:2);
writeln();
end;
'needle_diameter': begin
StatorParams.NeedleDiameter := StrToFloat(Value);
writeln('Needle Diameter: ', StatorParams.NeedleDiameter:8:2);
writeln();
end;
Winder v5-rc2 - update some parts & gcode generator v4
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'needle_rigidity': begin
StatorParams.NeedleRigidity := StrToFloat(Value);
StatorParams.NeedleRigidity := StatorParams.NeedleRigidity/100;
writeln('Needle Rigidity: ', StatorParams.NeedleRigidity:8:2);
writeln();
end;
'x_clearance': begin
xclearance := StrToFloat(Value);
writeln('X Clearance: ', xclearance:8:2);
writeln();
end;
'y_clearance': begin
yclearance := StrToFloat(Value);
writeln('Y Clearance: ', yclearance:8:2);
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writeln();
end;
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'z_clearance': begin
zclearance := StrToFloat(Value);
writeln('Z Clearance: ', zclearance:8:2);
writeln();
end;
'fixture_offset': begin
FixtureOffset := StrToFloat(Value);
writeln('Fixture Offset: ', FixtureOffset:8:2);
writeln();
end;
'fixture_dia': begin
FixtureDiameter := StrToFloat(Value);
writeln('Fixture Diameter: ', FixtureDiameter:8:2);
writeln();
end;
'fixture_turns': begin
FixtureTurns := StrToInt(Value);
writeln('Fixture Turns: ', FixtureTurns);
writeln();
end;
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'work_speed': begin
StatorParams.WorkSpeed := StrToInt(Value);
writeln('Work Speed: ', StatorParams.WorkSpeed);
writeln();
end;
else
Result := False;
end;
if not Result then
begin
writeln('Error: Unknown parameter: ', Parts[0]);
exit;
end;
end;
end;
procedure ReadInputFile();
Begin
// **Opening the input file**
AssignFile(InFile, InputFileName);
try
Reset(InFile); // **This line opens the file for reading**
while not EOF(InFile) do
begin
ReadLn(InFile, Line);
if Length(Line) > 0 then
if not ParseLine(Line) then
writeln('Error: Invalid line: ', Line);
end;
except
on E: Exception do
begin
writeln('Error opening or reading input file: ', E.Message);
Halt(1);
end;
end;
CloseFile(InFile);
end;
function CircleCoordinates(diameter, angleDegrees: Double): TPoint;
var
radius: Double;
angleRadians: Double;
begin
radius := diameter / 2;
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// angleRadians := -1*angleDegrees * PI / 180; // <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
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angleRadians := -1 * DegToRad(angleDegrees);
Result.X := radius * Cos(angleRadians);
Result.Y := radius * Sin(angleRadians);
end;
function CalculateAngle(opposite, adjacent: Double): Double;
begin
if adjacent = 0 then
raise Exception.Create('Adjacent side cannot be zero');
// CalculateAngle := ArcTan(opposite / adjacent) * 180 / PI;
CalculateAngle := RadToDeg(ArcTan(opposite / adjacent));
end;
function NormalizeZ(radius: Real; thetaDeg: Real): Real;
var
thetaRad, alphaRad, xKas, yKas, mTang, bTang: Real;
begin
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// 1. <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD> <20><> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>.
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thetaRad := DegToRad(thetaDeg);
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// 2. <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> (<28><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> 0,0).
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xKas := radius * Cos(thetaRad);
yKas := radius * Sin(thetaRad);
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// 3. <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD>, <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>-<2D><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> (<28><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>).
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alphaRad := thetaRad + PI / 2;
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// 4. <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>.
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mTang := Tan(alphaRad);
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// 5. <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> (y = mTang * x + bTang).
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bTang := yKas - mTang * xKas;
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// 6. <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> X <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20> <20><><EFBFBD><EFBFBD> X (y = 0).
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// 0 = mTang * x + bTang
// x = -bTang / mTang
if mTang = 0 then
begin
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// <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD> X - <20><><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>. <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> NaN.
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NormalizeZ := NaN;
end
else
begin
NormalizeZ := -bTang / mTang;
end;
end;
function DepthCheck(thickness, lineLength, angleDeg: double): double;
var
xIntersection, distanceToIntersection, radius: double;
begin
xIntersection := (thickness/2 + thickness/2 * cos(DegToRad(angleDeg)))/sin(DegToRad(angleDeg));
distanceToIntersection := sqrt(sqr(xIntersection) + sqr(1.2));
radius := lineLength / (2 * tan(DegToRad(angleDeg) / 2));
DepthCheck := distanceToIntersection + radius;
end;
function CalculateMaxPath(length, width, angleDegrees: double): double;
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//<2F><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>. <20><><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><>
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var
topLeftX, topLeftY, rotatedX, rotatedY, angleRadians, distance: double;
begin
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// <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
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topLeftX := -length;
topLeftY := width / 2;
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// <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD> <20> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> (<28> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>)
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angleRadians := degToRad(-angleDegrees);
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// <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
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rotatedX := -length * cos(angleRadians) - (-width / 2) * sin(angleRadians);
rotatedY := -length * sin(angleRadians) + (-width / 2) * cos(angleRadians);
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// <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
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distance := sqrt(sqr(rotatedX - topLeftX) + sqr(rotatedY - topLeftY));
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// <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
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MaxPath := distance;
end;
procedure CalculateCoilGeometry();
var
StartZ, EndZ: double;
begin
writeln('CalculateCoilGeometry');
AssignFile(CoilGeometryFile, CoilGeometryFileName);
try
Rewrite(CoilGeometryFile);
Winder v5-rc2 - update some parts & gcode generator v4
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//<2F><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>, <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>.
New tension system, gcode generator, emergency stop button, feed needle -> thin metal tube
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MaxPath:=CalculateMaxPath((StatorParams.RayLength+StatorParams.BaseRadius), StatorParams.RayWidth, AngleBetweenRays);
//writeln(CoilGeometryFile, ';MaxPath:', MaxPath);
//MaxLayers :=trunc(((MaxPath-RequiredSpacing)/2/StatorParams.WireDiameter));
MaxLayers :=round((MaxPath-StatorParams.NeedleDiameter)/2/(StatorParams.WireDiameter+RequiredSpacing));
Winder v5-rc2 - update some parts & gcode generator v4
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if (MaxLayers mod 2 = 0) then writeln(CoilGeometryFile, ';MaxLayers ', MaxLayers) else
New tension system, gcode generator, emergency stop button, feed needle -> thin metal tube
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begin
dec(MaxLayers);
Winder v5-rc2 - update some parts & gcode generator v4
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writeln(CoilGeometryFile, ';<3B>alculations resulted in MaxLayers=', MaxLayers+1, ' because it is even, MaxLayers=MaxLayers-1 and equal ',MaxLayers);
New tension system, gcode generator, emergency stop button, feed needle -> thin metal tube
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end;
MoveForward:=true;
for i := 1 to MaxLayers do
begin
write(CoilGeometryFile, ';Lair:', i, ' have ');
Winder v5-rc2 - update some parts & gcode generator v4
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//<2F><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
//<2F><><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>. 2 <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> + <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD> + 2 <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
RequiredSpacing:=yclearance*2+(i-1)*StatorParams.WireDiameter*2+StatorParams.NeedleDiameter;
//<2F><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>, <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><> <20><><EFBFBD><EFBFBD><EFBFBD>, <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>. (<28><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>)
New tension system, gcode generator, emergency stop button, feed needle -> thin metal tube
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MaxDepth:=DepthCheck(StatorParams.RayWidth, RequiredSpacing, AngleBetweenRays);
//writeln(OutFile, ';RayWidth ', StatorParams.RayWidth:0:5);
//writeln(OutFile, ';RequiredSpacing ', RequiredSpacing:0:5);
//writeln(OutFile, ';AngleBetweenRays ', AngleBetweenRays:0:5);
//writeln(CoilGeometryFile, ';MaxDepth ', MaxDepth:0:5);
//writeln(OutFile);
Winder v5-rc2 - update some parts & gcode generator v4
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//<2F><><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>, <20><><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>, <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD>.
//<2F><><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>, <20><><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> + <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD>, <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD>.
//<2F><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> "<22><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>_<EFBFBD><5F><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> + <20><><EFBFBD><EFBFBD><EFBFBD>_<EFBFBD><5F><EFBFBD><EFBFBD> - <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>)
New tension system, gcode generator, emergency stop button, feed needle -> thin metal tube
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If (MaxDepth < (StatorParams.BaseRadius)) then CoilLength:=StatorParams.RayLength else if (MaxDepth > (StatorParams.RayLength+StatorParams.BaseRadius)) then break
else CoilLength:=StatorParams.RayLength+StatorParams.BaseRadius-MaxDepth;
//writeln(CoilGeometryFile, '!!!');
write(CoilGeometryFile, CoilLength:0:5, 'mm ');
//CurrentCoilTurns := ceil(CoilLength/StatorParams.WireDiameter);
Winder v5-rc2 - update some parts & gcode generator v4
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//<2F><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>. <20> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>.
New tension system, gcode generator, emergency stop button, feed needle -> thin metal tube
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CurrentCoilTurns := round(CoilLength/StatorParams.WireDiameter);
write(CoilGeometryFile, CurrentCoilTurns, ' Turns');
CoilTurnsSum := CoilTurnsSum+CurrentCoilTurns;
Winder v5-rc2 - update some parts & gcode generator v4
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//<2F><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> Z
New tension system, gcode generator, emergency stop button, feed needle -> thin metal tube
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//writeln(CoilGeometryFile,' StartZ=',CurrentZ:0:5);
// if (MoveForward = false) then CurrentZ:=StatorParams.RayLength+StatorParams.BaseRadius-StatorParams.WireDiameter/2
// else CurrentZ:=StatorParams.RayLength+StatorParams.BaseRadius-StatorParams.WireDiameter*(CurrentCoilTurns-0.5);
if (MoveForward = false) then StartZ:=StatorParams.RayLength+StatorParams.BaseRadius-StatorParams.WireDiameter/2
else StartZ:=StatorParams.RayLength+StatorParams.BaseRadius-StatorParams.WireDiameter*(CurrentCoilTurns-0.5);
write(CoilGeometryFile,' NewStartZ=',StartZ:0:5);
if (MoveForward = true) then EndZ:=StartZ+StatorParams.WireDiameter*CurrentCoilTurns
else EndZ:=StartZ-StatorParams.WireDiameter*CurrentCoilTurns;
writeln(CoilGeometryFile,' EndZ=',EndZ:0:5);
//Inc(LayerNumber);
CoilWidth:=CoilWidth+StatorParams.WireDiameter*2;
MoveForward:= not MoveForward;
//writeln(CoilGeometryFile,';MoveForward: ', MoveForward);
//writeln(CoilGeometryFile);
writeln(CoilGeometryFile, CurrentCoilTurns, ' ',StartZ:0:5, ' ',EndZ:0:5);
Layers[i].Turns := CurrentCoilTurns;
Layers[i].StartZ := StartZ;
Layers[i].EndZ := EndZ;
end;
writeln(CoilGeometryFile);
writeln(CoilGeometryFile,';CoilTurnsSum: ', CoilTurnsSum);
except
on E: Exception do
begin
writeln('Error writing to coil_geometry file: ', E.Message);
Halt(1);
end;
end;
CloseFile(CoilGeometryFile);
end;
procedure ReadCoilGeometry();
var
// Parts: array of string;
// Value: string;
TrimmedLine: string;
line: string;
count, i, turns: Integer;
startZ: float;
endZ: float;
spacePos: Integer;
err: Integer;
begin
writeln('ReadCoilGeometry');
AssignFile(CoilGeometryFile, CoilGeometryFileName);
try
Reset(CoilGeometryFile); // **This line opens the file for reading**
i := 0;
while not EOF(CoilGeometryFile) do
begin
//writeln('!!!');
ReadLn(CoilGeometryFile, Line);
if Length(Line) > 0 then
begin
Winder v5-rc2 - update some parts & gcode generator v4
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TrimmedLine := Trim(Line); // <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
if (Length(TrimmedLine) = 0) then continue //exit() // <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> - <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
else if TrimmedLine[1] in [';','#'] then continue; // exit(); // <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> - <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
StringReplace(TrimmedLine, ',', '.', [rfReplaceAll]);
New tension system, gcode generator, emergency stop button, feed needle -> thin metal tube
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inc(i);
spacePos := Pos(' ', TrimmedLine);
//writeln(spacePos);
//writeln('!', TrimmedLine);
Val(Copy(TrimmedLine, 1, spacePos - 1), turns, err);
spacePos := 1 + spacePos;
//writeln('? ',spacePos);
//i:=1;
TrimmedLine:=Copy(TrimmedLine, spacePos, Length(TrimmedLine));
spacePos := Pos(' ',TrimmedLine);
//writeln(spacePos);
//writeln('!!', TrimmedLine);
Val(Copy(TrimmedLine, 1, spacePos - 1), startZ, err);
TrimmedLine:=Copy(TrimmedLine, spacePos, Length(TrimmedLine));
//writeln('!!!', TrimmedLine);
spacePos := Pos(' ',TrimmedLine);
//writeln(spacePos);
Val(Copy(TrimmedLine, 1, Length(TrimmedLine)), endZ, err);
writeln('layer:',i,' turns:', turns,' startX:', startZ:0:3,' endX:', endZ:0:3);
Layers[i].Turns := turns;
Layers[i].StartZ := StartZ;
Layers[i].EndZ := EndZ;
//for i := 1 to CurrentCoilTurns do
//begin
// writeln(Layers[i].Turns,Layers[i].StartZ,Layers[i].EndZ);
//end;
//MaxLayers
//writeln();
end;
//if not ParseLine(Line) then
// writeln('Error: Invalid line: ', Line);
end;
MaxLayers:=i;
except
on E: Exception do
begin
writeln('Error opening or reading Coil Geometry File: ', E.Message);
Halt(1);
end;
end;
CloseFile(CoilGeometryFile);
end;
Winder v5-rc2 - update some parts & gcode generator v4
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procedure StartSequence();
New tension system, gcode generator, emergency stop button, feed needle -> thin metal tube
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begin
Winder v5-rc2 - update some parts & gcode generator v4
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writeln(OutFile, ';Generate G-code file for ',StatorParams.StatorName,' stator. At ',FormatDateTime('dd.mm.yyyy hh:nn:ss.zzz', StartTime));
writeln(OutFile, '; G-code for stator winding');
writeln(OutFile, 'G90 ; Absolute coordinate system');
//writeln(OutFile, 'G1 Y-10');
writeln(OutFile, 'G28 X Y Z');
writeln(OutFile, 'G1 X0 Y0');
writeln(OutFile);
// Move to center of ray along Y axis and reset coordinate
writeln(OutFile, 'G1 X', StatorParams.RayCenterOffset:0:2, ' Y0.0');
writeln(OutFile, 'G92 X0 Y0');
//<2F><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20> <20><><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD>
CoilRadius:=(StatorParams.RayTopHeight/2+StatorParams.NeedleDiameter/2+yclearance);
CoilWidth:=(StatorParams.RayTopWidth+StatorParams.NeedleDiameter+yclearance*2);
CoilHeight:=(StatorParams.RayTopHeight+StatorParams.NeedleDiameter+xclearance*2);
writeln(OutFile, ';CoilRadius = ', CoilRadius:0:3);
writeln(OutFile, ';CoilWidth = ', CoilWidth:0:3);
writeln(OutFile, ';CoilHeight = ', CoilHeight:0:3);
StartX:=-1*CoilHeight/2;
StartY:=-1*AngleBetweenRays/2;
writeln(OutFile, 'G1 X', StartX:0:3, ' Y', StartY:0:3);
//<2F><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>.
CurrentZ:=(StatorParams.BaseDiameter/2)+zclearance;
writeln(OutFile, 'G1 Z', CurrentZ:0:2, ' F', StatorParams.WorkSpeed);
//<2F><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD> <20><><EFBFBD><EFBFBD>, <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>
writeln(OutFile, 'M0');
//<2F><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> "<22><><EFBFBD><EFBFBD><EFBFBD>" <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>. <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD> <20><><EFBFBD>, <20><><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD> <20><> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>.
writeln(OutFile, 'G1 X', StartX:0:3, ' Y', -1*StartY:0:3);
end;
procedure MakeCoil();
begin
for j := 1 to CurrentCoilTurns do
begin
writeln(OutFile,';Coil<69> = ',j);
writeln(OutFile,'M117 L',LayerNumber,'/C',j,'/S',CoilTurnsSum-CurrentCoilTurns+j);
//Move from -X,Y to X,Y
angle := WindDirection*AngleBetweenRays/2;
CurrentX :=CoilHeight/2+((CurrentZ-StatorParams.BaseRadius)*xclearance*StatorParams.NeedleRigidity);
writeln(OutFile, 'G1 X', CurrentX:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5,' F',StatorParams.WorkSpeed, ' ;Point 1 CurrentZ= ',CurrentZ:0:5, ' 2x_clear= ',+((CurrentZ-StatorParams.BaseRadius)*xclearance*StatorParams.NeedleRigidity):0:3); // Top Right Corner
if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
//Divide the path into 100 points
//Move from X,Y to X,-Y
for k := 1 to 100 do
begin
angle := AngleBetweenRays/2;
angle := WindDirection*(angle-(2*(angle/100*k)));
CurrentX :=CoilHeight/2+((CurrentZ-StatorParams.BaseRadius)*xclearance*StatorParams.NeedleRigidity);
writeln(OutFile, 'G1 X', CurrentX:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5,' F',round(1.2*StatorParams.WorkSpeed/StatorParams.BaseRadius*CurrentZ), ' ;Point 2 CurrentZ= ',CurrentZ:0:5, ' 3x_clear= ',+((CurrentZ-StatorParams.BaseRadius)*xclearance*StatorParams.NeedleRigidity):0:3); // Bottom Right Corner
end;
if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
//Move from X,-Y to -X,-Y
angle := -1*WindDirection*AngleBetweenRays/2;
CurrentX :=CoilHeight/2+((CurrentZ-StatorParams.BaseRadius)*xclearance*StatorParams.NeedleRigidity);
writeln(OutFile, 'G1 X', -1*CurrentX:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5,' F',StatorParams.WorkSpeed, ' ;Point 3 CurrentZ= ',CurrentZ:0:5, ' 4x_clear= ',+((CurrentZ-StatorParams.BaseRadius)*xclearance*StatorParams.NeedleRigidity):0:3); // Bottom Left Corner
if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
//Move from -X,-Y to -X,Y
//Divide the path into 100 points
for k := 1 to 100 do
begin
angle := AngleBetweenRays/2;
angle := -1*WindDirection*(angle-(2*(angle/100*k)));
CurrentX :=CoilHeight/2+((CurrentZ-StatorParams.BaseRadius)*xclearance*StatorParams.NeedleRigidity);
writeln(OutFile, 'G1 X', -1*CurrentX:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5,' F',round(1.2*StatorParams.WorkSpeed/StatorParams.BaseRadius*CurrentZ) , ' ;Point 4 CurrentZ= ',CurrentZ:0:5, ' 1x_clear= ',+((CurrentZ-StatorParams.BaseRadius*xclearance*StatorParams.NeedleRigidity)):0:3); // Top Left Corner
end;
if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
end;
end;
procedure PairCoilWind(mode: string);
begin
if ((mode = 'Aa') or (mode = 'Bb') or (mode = 'Cc')) then
begin
WindDirection:=1;
end
else if ((mode = 'aA') or (mode = 'bB') or (mode = 'cC')) then
begin
WindDirection:=-1;
end
else
begin
Writeln('Wrong Pair Coil Pattern. (Aa, aA, Bb, bB, Cc, cC');
Readln;
Halt(1);
end;
for LayerNumber := 1 to MaxLayers do
begin
writeln(OutFile, ';Layer ', LayerNumber);
if (Layers[LayerNumber].StartZ > Layers[LayerNumber].EndZ) then CoilLength:=Layers[LayerNumber].StartZ-Layers[LayerNumber].EndZ
else CoilLength:=Layers[LayerNumber].EndZ-Layers[LayerNumber].StartZ;
writeln(OutFile, ';CoilLength ', CoilLength:0:5);
CurrentCoilTurns:=Layers[LayerNumber].Turns;
//writeln(OutFile, ';CurrentCoilTurns ', CurrentCoilTurns);
CoilTurnsSum := CoilTurnsSum+CurrentCoilTurns;
writeln(OutFile, ';CoilTurnsSum ', CoilTurnsSum);
CurrentZ:=Layers[LayerNumber].StartZ;
writeln(OutFile,'; NewZ=',CurrentZ:0:5);
//<2F><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>.
writeln(OutFile, ';We make ',CurrentCoilTurns, ' turns on ', LayerNumber, ' layer.' );
writeln(OutFile);
WindDirection := 1;
MakeCoil();
writeln(OutFile, 'M300 S2500 P100');
CoilWidth:=CoilWidth+StatorParams.WireDiameter*2;
MoveForward:= not MoveForward;
writeln(OutFile,';MoveForward: ', MoveForward);
end;
writeln(OutFile, 'M300 S2500 P100');
writeln(OutFile, 'G4 P100');
writeln(OutFile, 'M300 S2500 P100');
writeln(OutFile, 'G4 P100');
writeln(OutFile, 'M300 S2500 P100');
writeln(OutFile, ';Coil Complete.');
writeln(OutFile, ';Changing coords.');
writeln(OutFile, 'G92 Y', -1*angle:0:5);
writeln(OutFile, ';Second coil');
for LayerNumber := 1 to MaxLayers do
begin
writeln(OutFile, ';Layer ', LayerNumber);
if (Layers[LayerNumber].StartZ > Layers[LayerNumber].EndZ) then CoilLength:=Layers[LayerNumber].StartZ-Layers[LayerNumber].EndZ
else CoilLength:=Layers[LayerNumber].EndZ-Layers[LayerNumber].StartZ;
writeln(OutFile, ';CoilLength ', CoilLength:0:5);
CurrentCoilTurns:=Layers[LayerNumber].Turns;
//writeln(OutFile, ';CurrentCoilTurns ', CurrentCoilTurns);
CoilTurnsSum := CoilTurnsSum+CurrentCoilTurns;
writeln(OutFile, ';CoilTurnsSum ', CoilTurnsSum);
CurrentZ:=Layers[LayerNumber].StartZ;
writeln(OutFile,'; NewZ=',CurrentZ:0:5);
//<2F><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD>.
writeln(OutFile, ';We make ',CurrentCoilTurns, ' turns on ', LayerNumber, ' layer.' );
writeln(OutFile);
WindDirection := -1;
MakeCoil();
writeln(OutFile, 'M300 S2500 P100');
CoilWidth:=CoilWidth+StatorParams.WireDiameter*2;
MoveForward:= not MoveForward;
writeln(OutFile,';MoveForward: ', MoveForward);
end;
writeln(OutFile, 'M300 S2500 P100');
writeln(OutFile, 'G4 P50');
writeln(OutFile, 'M300 S2500 P100');
writeln(OutFile, 'G4 P50');
writeln(OutFile, 'M300 S2500 P100');
writeln(OutFile, ';Coil Complete.');
end;
procedure MoveToNextPair();
begin
writeln(OutFile, ';Move To Next Pair');
writeln(OutFile, 'G92 Y0');
writeln(OutFile, 'G1 Y', 360/(StatorParams.NumberOfRays/3/2):0:5 ); // Top Left Corner
writeln(OutFile, ';Turn to next pair with ',360/(StatorParams.NumberOfRays/3/2):0:5,'<27>.' );
writeln(OutFile, 'G92 Y',StartY:0:5);
end;
procedure CreateMotorPhase(pattern:string);
begin
PairCoilWind(pattern);
MoveToNextPair();
PairCoilWind(pattern);
MoveToNextPair();
PairCoilWind(pattern);
MoveToNextPair();
PairCoilWind(pattern);
end;
procedure MoveToFixture();
begin
writeln(OutFile, ';Move To Fixture');
writeln(OutFile, 'G1 X', FixtureOffset:0:3);
writeln(OutFile, 'M0'); //<2F><><EFBFBD><EFBFBD><EFBFBD>
end;
procedure AttachToFixture();
begin
writeln(OutFile, ';Attach To Fixture');
for j := 0 to FixtureTurns do
begin
for i := 0 to 360 do
begin
coords := CircleCoordinates(FixtureDiameter/2+xclearance, i+180);
angle := CalculateAngle(coords.Y, CurrentZ);
writeln(OutFile, 'G1 X', coords.X:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5);
CurrentZ:=CurrentZ+StatorParams.WireDiameter/360;
end;
end;
end;
begin //Start Programm
New tension system, gcode generator, emergency stop button, feed needle -> thin metal tube
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// Command line argument handling
StartTime := Now;
if ParamCount < 3 then
begin
Writeln('Usage: GCodeGenerator <input_file.txt> <output_file.gcode> <coil_geometry.txt>');
Halt(1);
end;
InputFileName := ParamStr(1);
OutputFileName := ParamStr(2);
CoilGeometryFileName := ParamStr(3);
ReadInputFile();
// G-code generation
AssignFile(OutFile, OutputFileName);
try
Rewrite(OutFile);
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StartSequence();
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// *** Your G-code generation logic here ***
if (OperationMode = 'auto') then CalculateCoilGeometry() else
if (OperationMode = 'manual') then ReadCoilGeometry() else
begin
writeln('Error determining operation mode.');
writeln('You should use auto or manual.');
Readln;
Halt(1);
end;
writeln();
writeln(OutFile, ';Information about layers');
writeln(OutFile, ';MaxLayers: ', MaxLayers);
for i := 1 to MaxLayers do
begin
writeln(OutFile, ';', i, ' ',Layers[i].Turns,' ',Layers[i].StartZ:0:5,' ',Layers[i].EndZ:0:5);
end;
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Inc(LayerNumber);
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//<2F><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD>.
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writeln(OutFile);
writeln(OutFile, ';Start winding');
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//<2F><><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20><> <20><><EFBFBD><EFBFBD><EFBFBD><EFBFBD> <20> <20><><EFBFBD><EFBFBD>
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MoveForward:=true;
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if (StatorParams.RayShape = 'circle') then
begin
for j := 0 to CurrentCoilTurns do
begin
for i := 0 to 360 do
begin
coords := CircleCoordinates(CoilRadius*2, i+180);
// writeln(OutFile,'CoilRadius*2= ',CoilRadius*2:0:5,' X=', coords.X:0:3, ' Y=', coords.Y:0:5);
angle := CalculateAngle(coords.Y, CurrentZ);
// writeln(OutFile, ';G1 X', coords.X:0:3, ' Y', angle:0:5,' Z', CurrentZ:0:5);
writeln(OutFile, 'G1 X', coords.X:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5);
// writeln(OutFile);
CurrentZ:=CurrentZ+StatorParams.WireDiameter/360;
end;
writeln(OutFile, ';Next coil.');
end;
writeln(OutFile, ';Second coil');
Inc(LayerNumber);
// RequiredSpacing:=StatorParams.RayWidth+StatorParams.NeedleDiameter+StatorParams.PathClearance*2+LayerNumber*StatorParams.WireDiameter*2;
// writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
RequiredSpacing:=StatorParams.RayTopWidth;
writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
RequiredSpacing:=RequiredSpacing+StatorParams.NeedleDiameter;
writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
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RequiredSpacing:=RequiredSpacing+yclearance*2+LayerNumber*StatorParams.WireDiameter*2;
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writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
CurrentZ:=RequiredSpacing/(2 * tan(AngleBetweenRays*PI/180/2));
writeln(OutFile, ';CurrentZ = ',CurrentZ:0:3);
end
else if (StatorParams.RayShape = 'rect') then
begin
// writeln(OutFile, ';Rect? ');
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CreateMotorPhase('Aa');
MoveToFixture();
AttachToFixture();
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end;
except
on E: Exception do
begin
writeln('Error writing to output file: ', E.Message);
Halt(1);
end;
end;
CloseFile(OutFile);
EndTime := Now;
ExecutionTime := EndTime - StartTime;
writeln('G-code generated to: ', OutputFileName, ' in ', FormatFloat('0.000', ExecutionTime * 86400), ' seconds.');
writeln('Press Enter... ');
Readln;
end.
Reference in a new issue Copy permalink