Все изменения в CHANGELOG.md
This commit is contained in:
VladimirLatukhin 2025-01-12 23:00:23 +03:00
parent 766bb1a985
commit ae07549e1b
32 changed files with 118162 additions and 33235 deletions

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@ -4,10 +4,26 @@ All notable changes to this project will be documented in this file.
The format is based on [Keep a Changelog](http://keepachangelog.com/)
and this project adheres to [Semantic Versioning](http://semver.org/).
## [v5-rc2] Намотчик - 2025-01-05
### Добавлено
- Начата работа над программой-генератором g-code. Эта программа необходима для автоматического расчета траекторий движения конца иголки, в процессе намотки.
- Детали чтобы использовать трубочку диаметром 0.9мм, вместо иглы.
- Добавлена кнопка аварийного останова.
- Экспериментальная система, подтягивающая проволку назад, призванная сохранять натяжение во время провисания провода.
### Изменено
- Изменен дизайн системы натяжения
- Дизайн каретки, чтобы при стягивании деталей, держащих иголку, резьба вкручивалась в металлическую гайку, а не в пластик.
- Также изменена высота каретки, чтобы можно было менять высоту иглы.
- Небольшие изменения в раме станка. (Удалил лишние построения, для старого держателя катушки)
### Исправлено
## [v5-rc1] Намотчик - 2024-11-11
### Добавлено
- Тормоз для катушки
- Проставки под плату вместо металлических стоек
- Отверстия для крепления RAMPS
@ -16,18 +32,16 @@ and this project adheres to [Semantic Versioning](http://semver.org/).
- Сделана спецификация с временем печати и расходом пластика для каждой детали
### Изменено
- Отредактирована крышка. Добавлены прорези под провода
- Рельсы заменены с MGN12 на MGN9
- Удалены все мелкие скругления
- Увеличил пространство для гайки М8, которая одевается шпильку
- Увеличено пространство для гайки М8, которая одевается шпильку
- Перепроектирован стенд для дисплея
- Упрощена деталь Organizer
- Увеличена глубина борозды под провод на колесе
- Оптимизированы детали для печати. Там где это возможно, печатаются без поддержек.
### Исправлено
### Исправлено
- Удалены все лишние плоскости, которые очень мешают, если включить их отображение. Кроме того, в некоторых эскизах были привязки не к плоскостям или граням, а к этим самым плоскостям. То есть, удаление или смещение плоскости, привело бы к непредсказуемому изменению модели.
- Исправены ошибки и "костыли". В некоторых деталях встречались случаи, когда, например, была сделана вытяжка, а потом эта вытяжка удалялась вырезом.
Или наоборот, делался вырез, который потом заполнялся вытяжкой. Что перегружало дерево. Некоторые детали были сделаны из "заготовок", что лишало возможности редактировать геометрию. Этот инструмент хорош для быстрой прикидки, но не стоит его оставлять в конечной версии проекта.

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@ -9,18 +9,22 @@
<Filename Value="gcodegenerator_v3.pas"/>
<IsPartOfProject Value="True"/>
<IsVisibleTab Value="True"/>
<TopLine Value="442"/>
<CursorPos X="141" Y="459"/>
<FoldState Value=" TC6B2 T3iD2{i5 piZm02K T0p34U^"/>
<TopLine Value="69"/>
<CursorPos X="60" Y="95"/>
<FoldState Value=" TC6B22 PQUB T3lU2L5 PiYj]KT0pO4UR"/>
<UsageCount Value="220"/>
<Loaded Value="True"/>
</Unit>
</Units>
<JumpHistory>
<JumpHistory HistoryIndex="1">
<Position>
<Filename Value="gcodegenerator_v3.pas"/>
<Caret Line="417" Column="42" TopLine="393"/>
</Position>
<Position>
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<Caret Line="529" Column="59" TopLine="493"/>
</Position>
</JumpHistory>
<RunParams>
<FormatVersion Value="2"/>

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@ -10,6 +10,7 @@ type
type
TStatorParams = record
StatorName: String;
BaseDiameter: Double;
BaseRadius: Double;
NumberOfRays: Integer;
@ -32,7 +33,15 @@ type
WorkSpeed :integer;
end;
type
TLayer = record
Turns: Integer; // Êîëè÷åñòâî âèòêîâ
StartX: double; // Íà÷àëüíàÿ êîîðäèíàòà
EndX: double; // Êîíå÷íàÿ êîîðäèíàòà
end;
var
StartTime, EndTime, ExecutionTime: TDateTime;
InputFileName, OutputFileName: string;
StatorParams: TStatorParams;
InFile, OutFile: TextFile;
@ -41,6 +50,7 @@ var
CurrentZ: double;
coords: TPoint;
normalizecoords: TPoint;
Layers: array[1..10] of TLayer;
i, j, k: Integer;
CoilLength :double;
CurrentCoilTurns, CoilTurnsSum :Integer;
@ -51,7 +61,7 @@ var
angle :double;
MaxDepth,MaxPath :double;
MoveForward:boolean;
OperationMode:string;
function ParseLine(Line: string): Boolean;
@ -69,13 +79,22 @@ var
begin
exit(true); // Ñòðîêà êîììåíòàðèÿ - ïðîïóñêàåì
end;
Parts := SplitString(TrimmedLine, '='); // Èñïîëüçóåì TrimmedLine
Result := Length(Parts) = 2;
if Result then
begin
Value := LowerCase(Trim(Parts[1])); // Ïðèâîäèì ê íèæíåìó ðåãèñòðó
case Trim(Parts[0]) of
'stator_name': begin
StatorParams.StatorName := Value;
writeln('StatorName: ', StatorParams.StatorName);
writeln();
end;
'stator_name': begin
OperationMode := Value;
writeln('Operation Mode: ', OperationMode);
writeln();
end;
'base_dia': begin
StatorParams.BaseDiameter := StrToFloat(Value);
writeln('Base Diameter: ', StatorParams.BaseDiameter:8:2);
@ -293,6 +312,7 @@ end;
begin
// Command line argument handling
StartTime := Now;
if ParamCount < 2 then
begin
Writeln('Usage: GCodeGenerator <input_file.txt> <output_file.gcode>');
@ -308,6 +328,7 @@ begin
try
Rewrite(OutFile);
// *** Your G-code generation logic here ***
writeln(OutFile, ';Generate G-code file for ',StatorParams.StatorName,' stator. At ',FormatDateTime('dd.mm.yyyy hh:nn:ss.zzz', StartTime));
writeln(OutFile, '; G-code for stator winding');
writeln(OutFile, 'G90 ; Absolute coordinate system');
writeln(OutFile, 'G1 Y-10');
@ -412,7 +433,7 @@ begin
writeln(OutFile,'; NewZ=',CurrentZ:0:5);
//Íà÷èíàåì ìîòàòü.
writeln(OutFile, ';We make ',CurrentCoilTurns, ' turns on ', LayerNumber, ' layer.' );
for j := 0 to CurrentCoilTurns do
for j := 1 to CurrentCoilTurns do
begin
writeln(OutFile,';Coil¹ = ',j);
writeln(OutFile,'M117 ',j);
@ -515,8 +536,9 @@ begin
end;
end;
CloseFile(OutFile);
writeln('G-code generated to: ', OutputFileName);
EndTime := Now;
ExecutionTime := EndTime - StartTime;
writeln('G-code generated to: ', OutputFileName, ' in ', FormatFloat('0.000', ExecutionTime * 86400), ' seconds.');
writeln('Press Enter... ');
Readln;
end.

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@ -0,0 +1,62 @@
<?xml version="1.0" encoding="UTF-8"?>
<CONFIG>
<ProjectOptions>
<Version Value="12"/>
<PathDelim Value="\"/>
<General>
<Flags>
<MainUnitHasCreateFormStatements Value="False"/>
<MainUnitHasTitleStatement Value="False"/>
<MainUnitHasScaledStatement Value="False"/>
</Flags>
<SessionStorage Value="InProjectDir"/>
<Title Value="gcodegenerator_v4"/>
<UseAppBundle Value="False"/>
<ResourceType Value="res"/>
</General>
<BuildModes>
<Item Name="Default" Default="True"/>
</BuildModes>
<PublishOptions>
<Version Value="2"/>
<UseFileFilters Value="True"/>
</PublishOptions>
<RunParams>
<FormatVersion Value="2"/>
</RunParams>
<Units>
<Unit>
<Filename Value="gcodegenerator_v4.pas"/>
<IsPartOfProject Value="True"/>
</Unit>
</Units>
</ProjectOptions>
<CompilerOptions>
<Version Value="11"/>
<PathDelim Value="\"/>
<Target>
<Filename Value="gcodegenerator_v4"/>
</Target>
<SearchPaths>
<UnitOutputDirectory Value="lib\$(TargetCPU)-$(TargetOS)"/>
</SearchPaths>
<Linking>
<Debugging>
<DebugInfoType Value="dsDwarf3"/>
</Debugging>
</Linking>
</CompilerOptions>
<Debugging>
<Exceptions>
<Item>
<Name Value="EAbort"/>
</Item>
<Item>
<Name Value="ECodetoolError"/>
</Item>
<Item>
<Name Value="EFOpenError"/>
</Item>
</Exceptions>
</Debugging>
</CONFIG>

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@ -0,0 +1,160 @@
<?xml version="1.0" encoding="UTF-8"?>
<CONFIG>
<ProjectSession>
<PathDelim Value="\"/>
<Version Value="12"/>
<BuildModes Active="Default"/>
<Units>
<Unit>
<Filename Value="gcodegenerator_v4.pas"/>
<IsPartOfProject Value="True"/>
<IsVisibleTab Value="True"/>
<TopLine Value="538"/>
<CursorPos X="11" Y="582"/>
<FoldState Value=" TC6B21 PMUB T3iN2{r5 piZm92L]NiejM2 T0tN4U0"/>
<UsageCount Value="220"/>
<Loaded Value="True"/>
</Unit>
</Units>
<JumpHistory HistoryIndex="29">
<Position>
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<Caret Line="419" Column="18" TopLine="281"/>
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<RunParams>
<FormatVersion Value="2"/>
<Modes ActiveMode="default">
<Mode Name="default">
<local>
<CommandLineParams Value="input.txt output.gcode"/>
</local>
</Mode>
</Modes>
</RunParams>
<HistoryLists>
<List Name="LaunchingApplication" Type="File" Count="1">
<Item1 Value="C:\Windows\system32\cmd.exe /C ${TargetCmdLine}"/>
</List>
<List Name="CommandLineParameters" Count="1">
<Item1 Value="input.txt output.gcode"/>
</List>
</HistoryLists>
</ProjectSession>
</CONFIG>

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@ -0,0 +1,668 @@
program gcodegenerator_v4;
uses
SysUtils, StrUtils, Math;
type
TPoint = record
X, Y: double;
end;
type
TStatorParams = record
StatorName: String;
BaseDiameter: Double;
BaseRadius: Double;
NumberOfRays: Integer;
RayShape: string;
RayDiameter: Double;
RayWidth: Double;
RayHeight: Double;
RayLength: Double;
RayTopShape: string;
RayTopDiameter: Double;
RayTopWidth: Double;
RayTopHeight: Double;
RayCenterOffset: Double;
WireDiameter: Double;
NeedleDiameter: Double;
PathClearance: Double;
WorkSpeed :integer;
end;
type
TLayer = record
Turns: Integer; // Êîëè÷åñòâî âèòêîâ
StartZ: double; // Íà÷àëüíàÿ êîîðäèíàòà
EndZ: double; // Êîíå÷íàÿ êîîðäèíàòà
end;
var
StartTime, EndTime, ExecutionTime: TDateTime;
InputFileName, OutputFileName, CoilGeometryFileName: string;
StatorParams: TStatorParams;
InFile, OutFile, CoilGeometryFile: TextFile;
Line: string;
CoilRadius,CoilWidth,CoilHeight :double;
CurrentZ: double;
coords: TPoint;
normalizecoords: TPoint;
Layers: array[1..10] of TLayer;
i, j, k: Integer;
CoilLength :double;
CurrentCoilTurns, CoilTurnsSum :Integer;
AngleBetweenRays :double;
RequiredSpacing: Double;
LayerNumber :Integer;
MaxLayers :Integer;
angle :double;
MaxDepth,MaxPath :double;
MoveForward:boolean;
OperationMode:string;
function ParseLine(Line: string): Boolean;
var
Parts: array of string;
Value: string;
TrimmedLine: string;
begin
TrimmedLine := Trim(Line); // Óäàëÿåì ïðîáåëû â íà÷àëå è êîíöå ñòðîêè
if Length(TrimmedLine) = 0 then
begin
exit(true); // Ïóñòàÿ ñòðîêà - ïðîïóñêàåì
end
else if TrimmedLine[1] in [';','#'] then
begin
exit(true); // Ñòðîêà êîììåíòàðèÿ - ïðîïóñêàåì
end;
Parts := SplitString(TrimmedLine, '='); // Èñïîëüçóåì TrimmedLine
Result := Length(Parts) = 2;
if Result then
begin
Value := LowerCase(Trim(Parts[1])); // Ïðèâîäèì ê íèæíåìó ðåãèñòðó
case Trim(Parts[0]) of
'stator_name': begin
StatorParams.StatorName := Value;
writeln('StatorName: ', StatorParams.StatorName);
writeln();
end;
'Operation_Mode': begin
OperationMode := Value;
writeln('Operation Mode: ', OperationMode);
writeln();
end;
'base_dia': begin
StatorParams.BaseDiameter := StrToFloat(Value);
writeln('Base Diameter: ', StatorParams.BaseDiameter:8:2);
writeln();
StatorParams.BaseRadius := StatorParams.BaseDiameter/2;
writeln('Base Radius: ', StatorParams.BaseRadius:8:2);
writeln();
end;
'num_rays': begin
StatorParams.NumberOfRays := StrToInt(Value);
writeln('Number of Rays: ', StatorParams.NumberOfRays);
AngleBetweenRays := 360/StatorParams.NumberOfRays;
writeln('Angle Between Rays: ', AngleBetweenRays);
writeln();
end;
'ray_shape': begin
if Pos(Value, 'circle, rect, superellipse') = 0 then
raise Exception.Create('Invalid value for ray_shape: ' + Value);
StatorParams.RayShape := Value;
writeln('Ray Shape: ', StatorParams.RayShape);
writeln();
end;
'ray_dia': begin
StatorParams.RayDiameter := StrToFloat(Value);
writeln('Ray Diameter: ', StatorParams.RayDiameter:8:2);
writeln();
end;
'ray_w': begin
StatorParams.RayWidth := StrToFloat(Value);
writeln('Ray Width: ', StatorParams.RayWidth:8:2);
writeln();
end;
'ray_h': begin
StatorParams.RayHeight := StrToFloat(Value);
writeln('Ray Height: ', StatorParams.RayHeight:8:2);
writeln();
end;
'ray_len': begin
StatorParams.RayLength := StrToFloat(Value);
writeln('Ray Length: ', StatorParams.RayLength:8:2);
writeln();
end;
'raytop_shape': begin
if Pos(Value, 'circle, rect, superellipse') = 0 then
raise Exception.Create('Invalid value for ray_top: ' + Value);
StatorParams.RayTopShape := Value;
writeln('Ray Top Shape: ', StatorParams.RayTopShape);
end;
'raytop_dia': begin
StatorParams.RayTopDiameter := StrToFloat(Value);
writeln('Ray Top Diameter: ', StatorParams.RayTopDiameter:8:2);
writeln();
end;
'raytop_w': begin
StatorParams.RayTopWidth := StrToFloat(Value);
writeln('Ray Top Width: ', StatorParams.RayTopWidth:8:2);
writeln();
end;
'raytop_h': begin
StatorParams.RayTopHeight := StrToFloat(Value);
writeln('Ray Top Height: ', StatorParams.RayTopHeight:8:2);
writeln();
end;
'ray_offset': begin
StatorParams.RayCenterOffset := StrToFloat(Value);
writeln('Ray Center Offset: ', StatorParams.RayCenterOffset:8:2);
writeln();
end;
'wire_diameter': begin
StatorParams.WireDiameter := StrToFloat(Value);
writeln('Wire Diameter: ', StatorParams.WireDiameter:8:2);
writeln();
end;
'needle_diameter': begin
StatorParams.NeedleDiameter := StrToFloat(Value);
writeln('Needle Diameter: ', StatorParams.NeedleDiameter:8:2);
writeln();
end;
'path_clearance': begin
StatorParams.PathClearance := StrToFloat(Value);
writeln('Path Clearance: ', StatorParams.PathClearance:8:2);
writeln();
end;
'work_speed': begin
StatorParams.WorkSpeed := StrToInt(Value);
writeln('Work Speed: ', StatorParams.WorkSpeed);
writeln();
end;
else
Result := False;
end;
if not Result then
begin
writeln('Error: Unknown parameter: ', Parts[0]);
exit;
end;
end;
end;
procedure ReadInputFile();
Begin
// **Opening the input file**
AssignFile(InFile, InputFileName);
try
Reset(InFile); // **This line opens the file for reading**
while not EOF(InFile) do
begin
ReadLn(InFile, Line);
if Length(Line) > 0 then
if not ParseLine(Line) then
writeln('Error: Invalid line: ', Line);
end;
except
on E: Exception do
begin
writeln('Error opening or reading input file: ', E.Message);
Halt(1);
end;
end;
CloseFile(InFile);
end;
function CircleCoordinates(diameter, angleDegrees: Double): TPoint;
var
radius: Double;
angleRadians: Double;
begin
radius := diameter / 2;
// angleRadians := -1*angleDegrees * PI / 180; // Ïåðåâîä ãðàäóñîâ â ðàäèàíû
angleRadians := -1 * DegToRad(angleDegrees);
Result.X := radius * Cos(angleRadians);
Result.Y := radius * Sin(angleRadians);
end;
function CalculateAngle(opposite, adjacent: Double): Double;
begin
if adjacent = 0 then
raise Exception.Create('Adjacent side cannot be zero');
// CalculateAngle := ArcTan(opposite / adjacent) * 180 / PI;
CalculateAngle := RadToDeg(ArcTan(opposite / adjacent));
end;
function NormalizeZ(radius: Real; thetaDeg: Real): Real;
var
thetaRad, alphaRad, xKas, yKas, mTang, bTang: Real;
begin
// 1. Ïðåîáðàçîâàíèå óãëà èç ãðàäóñîâ â ðàäèàíû.
thetaRad := DegToRad(thetaDeg);
// 2. Âû÷èñëåíèå êîîðäèíàò òî÷êè êàñàíèÿ íà îêðóæíîñòè (îòíîñèòåëüíî öåíòðà 0,0).
xKas := radius * Cos(thetaRad);
yKas := radius * Sin(thetaRad);
// 3. Âû÷èñëåíèå óãëà, ïåðïåíäèêóëÿðíîãî ðàäèóñ-âåêòîðó (êàñàòåëüíîé).
alphaRad := thetaRad + PI / 2;
// 4. Âû÷èñëåíèå óãëîâîãî êîýôôèöèåíòà êàñàòåëüíîé.
mTang := Tan(alphaRad);
// 5. Âû÷èñëåíèå ñâîáîäíîãî ÷ëåíà óðàâíåíèÿ êàñàòåëüíîé (y = mTang * x + bTang).
bTang := yKas - mTang * xKas;
// 6. Âû÷èñëåíèå êîîðäèíàòû X òî÷êè ïåðåñå÷åíèÿ êàñàòåëüíîé ñ îñüþ X (y = 0).
// 0 = mTang * x + bTang
// x = -bTang / mTang
if mTang = 0 then
begin
// Êàñàòåëüíàÿ ïàðàëëåëüíà îñè X - íåò òî÷êè ïåðåñå÷åíèÿ. Âîçâðàùàåì NaN.
NormalizeZ := NaN;
end
else
begin
NormalizeZ := -bTang / mTang;
end;
end;
function DepthCheck(thickness, lineLength, angleDeg: double): double;
var
xIntersection, distanceToIntersection, radius: double;
begin
xIntersection := (thickness/2 + thickness/2 * cos(DegToRad(angleDeg)))/sin(DegToRad(angleDeg));
distanceToIntersection := sqrt(sqr(xIntersection) + sqr(1.2));
radius := lineLength / (2 * tan(DegToRad(angleDeg) / 2));
DepthCheck := distanceToIntersection + radius;
end;
function CalculateMaxPath(length, width, angleDegrees: double): double;
//ôóíêöèÿ âû÷èñëÿåò ìàêñèìàëüíîå ðàññòîÿíèå ìåæäó ëó÷àìè. Äëÿ ýòîãî îò öåíòðà ñòàòîðà äî
var
topLeftX, topLeftY, rotatedX, rotatedY, angleRadians, distance: double;
begin
// Âû÷èñëÿåì êîîðäèíàòû âåðõíåãî ëåâîãî óãëà ïðÿìîóãîëüíèêà
topLeftX := -length;
topLeftY := width / 2;
// Ïðåîáðàçóåì óãîë â ðàäèàíû (ñ ó÷åòîì âðàùåíèÿ ïî ÷àñîâîé ñòðåëêå)
angleRadians := degToRad(-angleDegrees);
// Âû÷èñëÿåì êîîðäèíàòû ïîâåðíóòîãî íèæíåãî ëåâîãî óãëà âòîðîãî ïðÿìîóãîëüíèêà
rotatedX := -length * cos(angleRadians) - (-width / 2) * sin(angleRadians);
rotatedY := -length * sin(angleRadians) + (-width / 2) * cos(angleRadians);
// Âû÷èñëÿåì ðàññòîÿíèå ìåæäó òî÷êàìè
distance := sqrt(sqr(rotatedX - topLeftX) + sqr(rotatedY - topLeftY));
// Âîçâðàùàåì ðåçóëüòàò
MaxPath := distance;
end;
procedure CalculateCoilGeometry();
var
StartZ, EndZ: double;
begin
writeln('CalculateCoilGeometry');
AssignFile(CoilGeometryFile, CoilGeometryFileName);
try
Rewrite(CoilGeometryFile);
//Ñ÷èòàåì, ñêîëüêî ñëî¸â ìîæåì íàìîòàòü.
MaxPath:=CalculateMaxPath((StatorParams.RayLength+StatorParams.BaseRadius), StatorParams.RayWidth, AngleBetweenRays);
//writeln(CoilGeometryFile, ';MaxPath:', MaxPath);
//MaxLayers :=trunc(((MaxPath-RequiredSpacing)/2/StatorParams.WireDiameter));
MaxLayers :=round((MaxPath-StatorParams.NeedleDiameter)/2/(StatorParams.WireDiameter+RequiredSpacing));
if (MaxLayers mod 2 <> 0) then writeln(CoilGeometryFile, ';MaxLayers ', MaxLayers) else
begin
dec(MaxLayers);
writeln(CoilGeometryFile, ';Ñalculations resulted in MaxLayers=', MaxLayers+1, ' because it is even, MaxLayers=MaxLayers-1 and equal ',MaxLayers);
end;
MoveForward:=true;
for i := 1 to MaxLayers do
begin
write(CoilGeometryFile, ';Lair:', i, ' have ');
//Ñ÷èòàåì äëèíó êàòóøêè è êîëè÷åñòâî âèòêîâ
//Äëÿ ýòîãî ñ÷èòàåì íåîáõîäèìîå ðàññòîÿíèå ìåæäó ëó÷àìè. 2 äèàìåòðà ïðîâîäà + äèàìåòð èãëû + 2 çàçîðà áåçîïàñíîñòè
RequiredSpacing:=StatorParams.PathClearance*2+(i-1)*StatorParams.WireDiameter*2+StatorParams.NeedleDiameter;
//Èñïîëüçóÿ íåîáõîäèìîå ðàññòîÿíèå, ðàññ÷èòûâàåì íà êàêóþ, ìàêñèìàëüíóþ ãëóáèíó ìîæåò ïîãðóçèòüñÿ èãîëêà. (ðàññòîÿíèå îò öåíòðà ñòàòîðà)
MaxDepth:=DepthCheck(StatorParams.RayWidth, RequiredSpacing, AngleBetweenRays);
//writeln(OutFile, ';RayWidth ', StatorParams.RayWidth:0:5);
//writeln(OutFile, ';RequiredSpacing ', RequiredSpacing:0:5);
//writeln(OutFile, ';AngleBetweenRays ', AngleBetweenRays:0:5);
//writeln(CoilGeometryFile, ';MaxDepth ', MaxDepth:0:5);
//writeln(OutFile);
//Åñëè äîïóñòèìàÿ ãëóáèíà ìåíüøå, ÷åì äèàìåòð îñíîâàíèÿ, òîãäà äëèíà êàòóøêè ðàâíà äëèíå ëó÷à.
//Åñëè äîïóñòèìàÿ ãëóáèíà áîëüøå, ÷åì äèàìåòð + äëèíà ëó÷à, ïðåêðàùàåì äâèæ.
//Èíà÷å äëèíà êàòóøêè ðàâíà "ðàäèóñ_îñíîâàíèÿ + äëèíà_ëó÷à - ãëóáèíà)
If (MaxDepth < (StatorParams.BaseRadius)) then CoilLength:=StatorParams.RayLength else if (MaxDepth > (StatorParams.RayLength+StatorParams.BaseRadius)) then break
else CoilLength:=StatorParams.RayLength+StatorParams.BaseRadius-MaxDepth;
//writeln(CoilGeometryFile, '!!!');
write(CoilGeometryFile, CoilLength:0:5, 'mm ');
//CurrentCoilTurns := ceil(CoilLength/StatorParams.WireDiameter);
//Èñõîäÿ èç äëèíû êàòóøêè ñ÷èòàåì êîëè÷åñòâî âèòêîâ. È ñêëàäûâàåì ñêîëüêî âñåãî âèòêîâ íà êàòóøêå.
CurrentCoilTurns := round(CoilLength/StatorParams.WireDiameter);
write(CoilGeometryFile, CurrentCoilTurns, ' Turns');
CoilTurnsSum := CoilTurnsSum+CurrentCoilTurns;
//Ïåðåä êàæäûì ñëîåì íóæíî ïåðåñ÷èòàòü êîîðäèíàòó Z
//writeln(CoilGeometryFile,' StartZ=',CurrentZ:0:5);
// if (MoveForward = false) then CurrentZ:=StatorParams.RayLength+StatorParams.BaseRadius-StatorParams.WireDiameter/2
// else CurrentZ:=StatorParams.RayLength+StatorParams.BaseRadius-StatorParams.WireDiameter*(CurrentCoilTurns-0.5);
if (MoveForward = false) then StartZ:=StatorParams.RayLength+StatorParams.BaseRadius-StatorParams.WireDiameter/2
else StartZ:=StatorParams.RayLength+StatorParams.BaseRadius-StatorParams.WireDiameter*(CurrentCoilTurns-0.5);
write(CoilGeometryFile,' NewStartZ=',StartZ:0:5);
if (MoveForward = true) then EndZ:=StartZ+StatorParams.WireDiameter*CurrentCoilTurns
else EndZ:=StartZ-StatorParams.WireDiameter*CurrentCoilTurns;
writeln(CoilGeometryFile,' EndZ=',EndZ:0:5);
//Inc(LayerNumber);
CoilWidth:=CoilWidth+StatorParams.WireDiameter*2;
MoveForward:= not MoveForward;
//writeln(CoilGeometryFile,';MoveForward: ', MoveForward);
//writeln(CoilGeometryFile);
writeln(CoilGeometryFile, CurrentCoilTurns, ' ',StartZ:0:5, ' ',EndZ:0:5);
Layers[i].Turns := CurrentCoilTurns;
Layers[i].StartZ := StartZ;
Layers[i].EndZ := EndZ;
end;
writeln(CoilGeometryFile);
writeln(CoilGeometryFile,';CoilTurnsSum: ', CoilTurnsSum);
except
on E: Exception do
begin
writeln('Error writing to coil_geometry file: ', E.Message);
Halt(1);
end;
end;
CloseFile(CoilGeometryFile);
end;
procedure ReadCoilGeometry();
var
// Parts: array of string;
// Value: string;
TrimmedLine: string;
line: string;
count, i, turns: Integer;
startZ: float;
endZ: float;
spacePos: Integer;
err: Integer;
begin
writeln('ReadCoilGeometry');
AssignFile(CoilGeometryFile, CoilGeometryFileName);
try
Reset(CoilGeometryFile); // **This line opens the file for reading**
i := 0;
while not EOF(CoilGeometryFile) do
begin
//writeln('!!!');
ReadLn(CoilGeometryFile, Line);
if Length(Line) > 0 then
begin
TrimmedLine := Trim(Line); // Óäàëÿåì ïðîáåëû â íà÷àëå è êîíöå ñòðîêè
if (Length(TrimmedLine) = 0) then continue //exit() // Ïóñòàÿ ñòðîêà - ïðîïóñêàåì
else if TrimmedLine[1] in [';','#'] then continue; // exit(); // Ñòðîêà êîììåíòàðèÿ - ïðîïóñêàåì
inc(i);
spacePos := Pos(' ', TrimmedLine);
//writeln(spacePos);
//writeln('!', TrimmedLine);
Val(Copy(TrimmedLine, 1, spacePos - 1), turns, err);
spacePos := 1 + spacePos;
//writeln('? ',spacePos);
//i:=1;
TrimmedLine:=Copy(TrimmedLine, spacePos, Length(TrimmedLine));
spacePos := Pos(' ',TrimmedLine);
//writeln(spacePos);
//writeln('!!', TrimmedLine);
Val(Copy(TrimmedLine, 1, spacePos - 1), startZ, err);
TrimmedLine:=Copy(TrimmedLine, spacePos, Length(TrimmedLine));
//writeln('!!!', TrimmedLine);
spacePos := Pos(' ',TrimmedLine);
//writeln(spacePos);
Val(Copy(TrimmedLine, 1, Length(TrimmedLine)), endZ, err);
writeln('layer:',i,' turns:', turns,' startX:', startZ:0:3,' endX:', endZ:0:3);
Layers[i].Turns := turns;
Layers[i].StartZ := StartZ;
Layers[i].EndZ := EndZ;
//for i := 1 to CurrentCoilTurns do
//begin
// writeln(Layers[i].Turns,Layers[i].StartZ,Layers[i].EndZ);
//end;
//MaxLayers
//writeln();
end;
//if not ParseLine(Line) then
// writeln('Error: Invalid line: ', Line);
end;
MaxLayers:=i;
except
on E: Exception do
begin
writeln('Error opening or reading Coil Geometry File: ', E.Message);
Halt(1);
end;
end;
CloseFile(CoilGeometryFile);
end;
begin
// Command line argument handling
StartTime := Now;
if ParamCount < 3 then
begin
Writeln('Usage: GCodeGenerator <input_file.txt> <output_file.gcode> <coil_geometry.txt>');
Halt(1);
end;
InputFileName := ParamStr(1);
OutputFileName := ParamStr(2);
CoilGeometryFileName := ParamStr(3);
ReadInputFile();
// G-code generation
AssignFile(OutFile, OutputFileName);
try
Rewrite(OutFile);
// *** Your G-code generation logic here ***
writeln(OutFile, ';Generate G-code file for ',StatorParams.StatorName,' stator. At ',FormatDateTime('dd.mm.yyyy hh:nn:ss.zzz', StartTime));
writeln(OutFile, '; G-code for stator winding');
writeln(OutFile, 'G90 ; Absolute coordinate system');
writeln(OutFile, 'G1 Y-10');
writeln(OutFile, 'G28 X Y Z');
writeln(OutFile, 'G1 X0 Y0');
//writeln(OutFile, 'G28 O'); //Home all "untrusted" axes
writeln(OutFile);
// Move to center of ray along Y axis and reset coordinate
writeln(OutFile, 'G1 X', StatorParams.RayCenterOffset:0:2);
writeln(OutFile, 'G92 X0');
//îòâîäèì èãëó ëåâåå è íèæå âåðøèíû ëó÷à
CoilRadius:=(StatorParams.RayTopHeight/2+StatorParams.NeedleDiameter/2+StatorParams.PathClearance);
CoilWidth:=(StatorParams.RayTopWidth+StatorParams.NeedleDiameter+StatorParams.PathClearance*2);
CoilHeight:=(StatorParams.RayTopHeight+StatorParams.NeedleDiameter+StatorParams.PathClearance*2);
writeln(OutFile, ';CoilRadius = ', CoilRadius:0:3);
writeln(OutFile, ';CoilWidth = ', CoilWidth:0:3);
writeln(OutFile, ';CoilHeight = ', CoilHeight:0:3);
writeln(OutFile, 'G1 X', -1*CoilHeight/2:0:3, ' Y',-1*AngleBetweenRays/2:0:3);
//ïðèáëèæàåìñÿ ê îñíîâàíèþ ñòàòîðà.
CurrentZ:=(StatorParams.BaseDiameter/2)+StatorParams.PathClearance;
writeln(OutFile, 'G1 Z', CurrentZ:0:2, ' F', StatorParams.WorkSpeed);
//Âñòà¸ì íà ïàóçó äëÿ òîãî, ÷òîáû ïðèâÿçàòü êîíåö ïðîâîëîêè
writeln(OutFile, 'M0');
if (OperationMode = 'auto') then CalculateCoilGeometry() else
if (OperationMode = 'manual') then ReadCoilGeometry() else
begin
writeln('Error determining operation mode.');
writeln('You should use auto or manual.');
Readln;
Halt(1);
end;
writeln();
writeln(OutFile, ';Information about layers');
writeln(OutFile, ';MaxLayers: ', MaxLayers);
for i := 1 to MaxLayers do
begin
writeln(OutFile, ';', i, ' ',Layers[i].Turns,' ',Layers[i].StartZ:0:5,' ',Layers[i].EndZ:0:5);
end;
Inc(LayerNumber);
//Íà÷èíàåì ìîòàòü êàòóøêó.
writeln(OutFile);
writeln(OutFile, ';Start winding');
//Äâèãàåìñÿ îò öåíòðà ê êðàþ
MoveForward:=true;
if (StatorParams.RayShape = 'circle') then
begin
for j := 0 to CurrentCoilTurns do
begin
for i := 0 to 360 do
begin
coords := CircleCoordinates(CoilRadius*2, i+180);
// writeln(OutFile,'CoilRadius*2= ',CoilRadius*2:0:5,' X=', coords.X:0:3, ' Y=', coords.Y:0:5);
angle := CalculateAngle(coords.Y, CurrentZ);
// writeln(OutFile, ';G1 X', coords.X:0:3, ' Y', angle:0:5,' Z', CurrentZ:0:5);
writeln(OutFile, 'G1 X', coords.X:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5);
// writeln(OutFile);
CurrentZ:=CurrentZ+StatorParams.WireDiameter/360;
end;
writeln(OutFile, ';Next coil.');
end;
writeln(OutFile, ';Second coil');
Inc(LayerNumber);
// RequiredSpacing:=StatorParams.RayWidth+StatorParams.NeedleDiameter+StatorParams.PathClearance*2+LayerNumber*StatorParams.WireDiameter*2;
// writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
RequiredSpacing:=StatorParams.RayTopWidth;
writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
RequiredSpacing:=RequiredSpacing+StatorParams.NeedleDiameter;
writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
RequiredSpacing:=RequiredSpacing+StatorParams.PathClearance*2+LayerNumber*StatorParams.WireDiameter*2;
writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
CurrentZ:=RequiredSpacing/(2 * tan(AngleBetweenRays*PI/180/2));
writeln(OutFile, ';CurrentZ = ',CurrentZ:0:3);
end
else if (StatorParams.RayShape = 'rect') then
begin
// writeln(OutFile, ';Rect? ');
for LayerNumber := 1 to MaxLayers do
begin
writeln(OutFile, ';Layer ', LayerNumber);
if (Layers[LayerNumber].StartZ > Layers[LayerNumber].EndZ) then CoilLength:=Layers[LayerNumber].StartZ-Layers[LayerNumber].EndZ
else CoilLength:=Layers[LayerNumber].EndZ-Layers[LayerNumber].StartZ;
writeln(OutFile, ';CoilLength ', CoilLength:0:5);
CurrentCoilTurns:=Layers[LayerNumber].Turns;
//writeln(OutFile, ';CurrentCoilTurns ', CurrentCoilTurns);
CoilTurnsSum := CoilTurnsSum+CurrentCoilTurns;
writeln(OutFile, ';CoilTurnsSum ', CoilTurnsSum);
CurrentZ:=Layers[LayerNumber].StartZ;
writeln(OutFile,'; NewZ=',CurrentZ:0:5);
//Íà÷èíàåì ìîòàòü.
writeln(OutFile, ';We make ',CurrentCoilTurns, ' turns on ', LayerNumber, ' layer.' );
writeln(OutFile);
(* for j := 1 to CurrentCoilTurns do
begin
writeln(OutFile,';Coil¹ = ',j);
writeln(OutFile,'M117 ',j);
//angle := CalculateAngle(CoilWidth/2, CurrentZ);
angle := AngleBetweenRays/2;
//Divide the path into 100 points
//Move from left-down to left-up
for k := 1 to 100 do
begin
angle := AngleBetweenRays/2;
angle := ((-1*angle)+2*(angle/100*k));
writeln(OutFile, 'G1 X', -1*CoilHeight/2:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5, ' ;CurrentZ= ',CurrentZ:0:5); // Top Left Corner
end;
if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
// writeln(OutFile, 'G1 X', -1*CoilHeight/2:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5); // Top Left Corner
// if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
//writeln(OutFile, 'M0');
// angle := CalculateAngle(CoilWidth/2, CurrentZ);
angle := AngleBetweenRays/2;
writeln(OutFile, 'G1 X', CoilHeight/2:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5, ' ;CurrentZ= ',CurrentZ:0:5); // Top Right Corner
if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
//writeln(OutFile, 'M0');
//Divide the path into 100 points
//Move from left-down to rt-up
for k := 1 to 100 do
begin
angle := AngleBetweenRays/2;
angle := (angle-(2*(angle/100*k)));
writeln(OutFile, 'G1 X', CoilHeight/2:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5, ' ;CurrentZ= ',CurrentZ:0:5); // Bottom Right Corner
end;
if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
// angle := CalculateAngle(-1*CoilWidth/2, CurrentZ);
// writeln(OutFile, 'G1 X', CoilHeight/2:0:3, ' Y', -angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5); // Bottom Right Corner
// if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
//writeln(OutFile, 'M0');
// angle := CalculateAngle(CoilWidth/2, CurrentZ);
angle := AngleBetweenRays/2;
writeln(OutFile, 'G1 X', -1*CoilHeight/2:0:3, ' Y', -angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5, ' ;CurrentZ= ',CurrentZ:0:5); // Bottom Left Corner
if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
//writeln(OutFile, 'M0');
end;
writeln(OutFile, 'M0');
// writeln(OutFile, 'G91');
// writeln(OutFile, 'G1 Y50');
// writeln(OutFile, 'G90');
CoilWidth:=CoilWidth+StatorParams.WireDiameter*2;
MoveForward:= not MoveForward;
writeln(OutFile,';MoveForward: ', MoveForward); *)
//Inc(LayerNumber);
end;
end;
// *** Your G-code generation logic here ***
except
on E: Exception do
begin
writeln('Error writing to output file: ', E.Message);
Halt(1);
end;
end;
CloseFile(OutFile);
EndTime := Now;
ExecutionTime := EndTime - StartTime;
writeln('G-code generated to: ', OutputFileName, ' in ', FormatFloat('0.000', ExecutionTime * 86400), ' seconds.');
writeln('Press Enter... ');
Readln;
end.

View file

@ -9,18 +9,26 @@
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<FoldState Value=" TC6B22 PQUB T3lU2L5 PiYj]KT0pO4UR"/>
<UsageCount Value="220"/>
<Loaded Value="True"/>
</Unit>
</Units>
<JumpHistory>
<JumpHistory HistoryIndex="2">
<Position>
<Filename Value="gcodegenerator_v3.pas"/>
<Caret Line="417" Column="42" TopLine="393"/>
</Position>
<Position>
<Filename Value="gcodegenerator_v3.pas"/>
<Caret Line="529" Column="59" TopLine="493"/>
</Position>
<Position>
<Filename Value="gcodegenerator_v3.pas"/>
<Caret Line="95" Column="60" TopLine="69"/>
</Position>
</JumpHistory>
<RunParams>
<FormatVersion Value="2"/>

View file

@ -10,6 +10,7 @@ type
type
TStatorParams = record
StatorName: String;
BaseDiameter: Double;
BaseRadius: Double;
NumberOfRays: Integer;
@ -32,7 +33,15 @@ type
WorkSpeed :integer;
end;
type
TLayer = record
Turns: Integer; // Êîëè÷åñòâî âèòêîâ
StartX: double; // Íà÷àëüíàÿ êîîðäèíàòà
EndX: double; // Êîíå÷íàÿ êîîðäèíàòà
end;
var
StartTime, EndTime, ExecutionTime: TDateTime;
InputFileName, OutputFileName: string;
StatorParams: TStatorParams;
InFile, OutFile: TextFile;
@ -41,6 +50,7 @@ var
CurrentZ: double;
coords: TPoint;
normalizecoords: TPoint;
Layers: array[1..10] of TLayer;
i, j, k: Integer;
CoilLength :double;
CurrentCoilTurns, CoilTurnsSum :Integer;
@ -51,7 +61,7 @@ var
angle :double;
MaxDepth,MaxPath :double;
MoveForward:boolean;
OperationMode:string;
function ParseLine(Line: string): Boolean;
@ -69,13 +79,22 @@ var
begin
exit(true); // Ñòðîêà êîììåíòàðèÿ - ïðîïóñêàåì
end;
Parts := SplitString(TrimmedLine, '='); // Èñïîëüçóåì TrimmedLine
Result := Length(Parts) = 2;
if Result then
begin
Value := LowerCase(Trim(Parts[1])); // Ïðèâîäèì ê íèæíåìó ðåãèñòðó
case Trim(Parts[0]) of
'stator_name': begin
StatorParams.StatorName := Value;
writeln('StatorName: ', StatorParams.StatorName);
writeln();
end;
'Operation_Mode': begin
OperationMode := Value;
writeln('Operation Mode: ', OperationMode);
writeln();
end;
'base_dia': begin
StatorParams.BaseDiameter := StrToFloat(Value);
writeln('Base Diameter: ', StatorParams.BaseDiameter:8:2);
@ -293,6 +312,7 @@ end;
begin
// Command line argument handling
StartTime := Now;
if ParamCount < 2 then
begin
Writeln('Usage: GCodeGenerator <input_file.txt> <output_file.gcode>');
@ -308,6 +328,7 @@ begin
try
Rewrite(OutFile);
// *** Your G-code generation logic here ***
writeln(OutFile, ';Generate G-code file for ',StatorParams.StatorName,' stator. At ',FormatDateTime('dd.mm.yyyy hh:nn:ss.zzz', StartTime));
writeln(OutFile, '; G-code for stator winding');
writeln(OutFile, 'G90 ; Absolute coordinate system');
writeln(OutFile, 'G1 Y-10');
@ -515,8 +536,9 @@ begin
end;
end;
CloseFile(OutFile);
writeln('G-code generated to: ', OutputFileName);
EndTime := Now;
ExecutionTime := EndTime - StartTime;
writeln('G-code generated to: ', OutputFileName, ' in ', FormatFloat('0.000', ExecutionTime * 86400), ' seconds.');
writeln('Press Enter... ');
Readln;
end.

Binary file not shown.

View file

@ -0,0 +1,62 @@
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<PathDelim Value="\"/>
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<MainUnitHasCreateFormStatements Value="False"/>
<MainUnitHasTitleStatement Value="False"/>
<MainUnitHasScaledStatement Value="False"/>
</Flags>
<SessionStorage Value="InProjectDir"/>
<Title Value="gcodegenerator_v4"/>
<UseAppBundle Value="False"/>
<ResourceType Value="res"/>
</General>
<BuildModes>
<Item Name="Default" Default="True"/>
</BuildModes>
<PublishOptions>
<Version Value="2"/>
<UseFileFilters Value="True"/>
</PublishOptions>
<RunParams>
<FormatVersion Value="2"/>
</RunParams>
<Units>
<Unit>
<Filename Value="gcodegenerator_v4.pas"/>
<IsPartOfProject Value="True"/>
</Unit>
</Units>
</ProjectOptions>
<CompilerOptions>
<Version Value="11"/>
<PathDelim Value="\"/>
<Target>
<Filename Value="gcodegenerator_v4"/>
</Target>
<SearchPaths>
<UnitOutputDirectory Value="lib\$(TargetCPU)-$(TargetOS)"/>
</SearchPaths>
<Linking>
<Debugging>
<DebugInfoType Value="dsDwarf3"/>
</Debugging>
</Linking>
</CompilerOptions>
<Debugging>
<Exceptions>
<Item>
<Name Value="EAbort"/>
</Item>
<Item>
<Name Value="ECodetoolError"/>
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program gcodegenerator_v4;
uses
SysUtils, StrUtils, Math;
type
TPoint = record
X, Y: double;
end;
type
TStatorParams = record
StatorName: String;
BaseDiameter: Double;
BaseRadius: Double;
NumberOfRays: Integer;
RayShape: string;
RayDiameter: Double;
RayWidth: Double;
RayHeight: Double;
RayLength: Double;
RayTopShape: string;
RayTopDiameter: Double;
RayTopWidth: Double;
RayTopHeight: Double;
RayCenterOffset: Double;
WireDiameter: Double;
NeedleDiameter: Double;
PathClearance: Double;
WorkSpeed :integer;
end;
type
TLayer = record
Turns: Integer; // Êîëè÷åñòâî âèòêîâ
StartZ: double; // Íà÷àëüíàÿ êîîðäèíàòà
EndZ: double; // Êîíå÷íàÿ êîîðäèíàòà
end;
var
StartTime, EndTime, ExecutionTime: TDateTime;
InputFileName, OutputFileName, CoilGeometryFileName: string;
StatorParams: TStatorParams;
InFile, OutFile, CoilGeometryFile: TextFile;
Line: string;
CoilRadius,CoilWidth,CoilHeight :double;
CurrentZ: double;
coords: TPoint;
normalizecoords: TPoint;
Layers: array[1..10] of TLayer;
i, j, k: Integer;
CoilLength :double;
CurrentCoilTurns, CoilTurnsSum :Integer;
AngleBetweenRays :double;
RequiredSpacing: Double;
LayerNumber :Integer;
MaxLayers :Integer;
angle :double;
MaxDepth,MaxPath :double;
MoveForward:boolean;
OperationMode:string;
function ParseLine(Line: string): Boolean;
var
Parts: array of string;
Value: string;
TrimmedLine: string;
begin
TrimmedLine := Trim(Line); // Óäàëÿåì ïðîáåëû â íà÷àëå è êîíöå ñòðîêè
if Length(TrimmedLine) = 0 then
begin
exit(true); // Ïóñòàÿ ñòðîêà - ïðîïóñêàåì
end
else if TrimmedLine[1] in [';','#'] then
begin
exit(true); // Ñòðîêà êîììåíòàðèÿ - ïðîïóñêàåì
end;
Parts := SplitString(TrimmedLine, '='); // Èñïîëüçóåì TrimmedLine
Result := Length(Parts) = 2;
if Result then
begin
Value := LowerCase(Trim(Parts[1])); // Ïðèâîäèì ê íèæíåìó ðåãèñòðó
case Trim(Parts[0]) of
'stator_name': begin
StatorParams.StatorName := Value;
writeln('StatorName: ', StatorParams.StatorName);
writeln();
end;
'Operation_Mode': begin
OperationMode := Value;
writeln('Operation Mode: ', OperationMode);
writeln();
end;
'base_dia': begin
StatorParams.BaseDiameter := StrToFloat(Value);
writeln('Base Diameter: ', StatorParams.BaseDiameter:8:2);
writeln();
StatorParams.BaseRadius := StatorParams.BaseDiameter/2;
writeln('Base Radius: ', StatorParams.BaseRadius:8:2);
writeln();
end;
'num_rays': begin
StatorParams.NumberOfRays := StrToInt(Value);
writeln('Number of Rays: ', StatorParams.NumberOfRays);
AngleBetweenRays := 360/StatorParams.NumberOfRays;
writeln('Angle Between Rays: ', AngleBetweenRays);
writeln();
end;
'ray_shape': begin
if Pos(Value, 'circle, rect, superellipse') = 0 then
raise Exception.Create('Invalid value for ray_shape: ' + Value);
StatorParams.RayShape := Value;
writeln('Ray Shape: ', StatorParams.RayShape);
writeln();
end;
'ray_dia': begin
StatorParams.RayDiameter := StrToFloat(Value);
writeln('Ray Diameter: ', StatorParams.RayDiameter:8:2);
writeln();
end;
'ray_w': begin
StatorParams.RayWidth := StrToFloat(Value);
writeln('Ray Width: ', StatorParams.RayWidth:8:2);
writeln();
end;
'ray_h': begin
StatorParams.RayHeight := StrToFloat(Value);
writeln('Ray Height: ', StatorParams.RayHeight:8:2);
writeln();
end;
'ray_len': begin
StatorParams.RayLength := StrToFloat(Value);
writeln('Ray Length: ', StatorParams.RayLength:8:2);
writeln();
end;
'raytop_shape': begin
if Pos(Value, 'circle, rect, superellipse') = 0 then
raise Exception.Create('Invalid value for ray_top: ' + Value);
StatorParams.RayTopShape := Value;
writeln('Ray Top Shape: ', StatorParams.RayTopShape);
end;
'raytop_dia': begin
StatorParams.RayTopDiameter := StrToFloat(Value);
writeln('Ray Top Diameter: ', StatorParams.RayTopDiameter:8:2);
writeln();
end;
'raytop_w': begin
StatorParams.RayTopWidth := StrToFloat(Value);
writeln('Ray Top Width: ', StatorParams.RayTopWidth:8:2);
writeln();
end;
'raytop_h': begin
StatorParams.RayTopHeight := StrToFloat(Value);
writeln('Ray Top Height: ', StatorParams.RayTopHeight:8:2);
writeln();
end;
'ray_offset': begin
StatorParams.RayCenterOffset := StrToFloat(Value);
writeln('Ray Center Offset: ', StatorParams.RayCenterOffset:8:2);
writeln();
end;
'wire_diameter': begin
StatorParams.WireDiameter := StrToFloat(Value);
writeln('Wire Diameter: ', StatorParams.WireDiameter:8:2);
writeln();
end;
'needle_diameter': begin
StatorParams.NeedleDiameter := StrToFloat(Value);
writeln('Needle Diameter: ', StatorParams.NeedleDiameter:8:2);
writeln();
end;
'path_clearance': begin
StatorParams.PathClearance := StrToFloat(Value);
writeln('Path Clearance: ', StatorParams.PathClearance:8:2);
writeln();
end;
'work_speed': begin
StatorParams.WorkSpeed := StrToInt(Value);
writeln('Work Speed: ', StatorParams.WorkSpeed);
writeln();
end;
else
Result := False;
end;
if not Result then
begin
writeln('Error: Unknown parameter: ', Parts[0]);
exit;
end;
end;
end;
procedure ReadInputFile();
Begin
// **Opening the input file**
AssignFile(InFile, InputFileName);
try
Reset(InFile); // **This line opens the file for reading**
while not EOF(InFile) do
begin
ReadLn(InFile, Line);
if Length(Line) > 0 then
if not ParseLine(Line) then
writeln('Error: Invalid line: ', Line);
end;
except
on E: Exception do
begin
writeln('Error opening or reading input file: ', E.Message);
Halt(1);
end;
end;
CloseFile(InFile);
end;
function CircleCoordinates(diameter, angleDegrees: Double): TPoint;
var
radius: Double;
angleRadians: Double;
begin
radius := diameter / 2;
// angleRadians := -1*angleDegrees * PI / 180; // Ïåðåâîä ãðàäóñîâ â ðàäèàíû
angleRadians := -1 * DegToRad(angleDegrees);
Result.X := radius * Cos(angleRadians);
Result.Y := radius * Sin(angleRadians);
end;
function CalculateAngle(opposite, adjacent: Double): Double;
begin
if adjacent = 0 then
raise Exception.Create('Adjacent side cannot be zero');
// CalculateAngle := ArcTan(opposite / adjacent) * 180 / PI;
CalculateAngle := RadToDeg(ArcTan(opposite / adjacent));
end;
function NormalizeZ(radius: Real; thetaDeg: Real): Real;
var
thetaRad, alphaRad, xKas, yKas, mTang, bTang: Real;
begin
// 1. Ïðåîáðàçîâàíèå óãëà èç ãðàäóñîâ â ðàäèàíû.
thetaRad := DegToRad(thetaDeg);
// 2. Âû÷èñëåíèå êîîðäèíàò òî÷êè êàñàíèÿ íà îêðóæíîñòè (îòíîñèòåëüíî öåíòðà 0,0).
xKas := radius * Cos(thetaRad);
yKas := radius * Sin(thetaRad);
// 3. Âû÷èñëåíèå óãëà, ïåðïåíäèêóëÿðíîãî ðàäèóñ-âåêòîðó (êàñàòåëüíîé).
alphaRad := thetaRad + PI / 2;
// 4. Âû÷èñëåíèå óãëîâîãî êîýôôèöèåíòà êàñàòåëüíîé.
mTang := Tan(alphaRad);
// 5. Âû÷èñëåíèå ñâîáîäíîãî ÷ëåíà óðàâíåíèÿ êàñàòåëüíîé (y = mTang * x + bTang).
bTang := yKas - mTang * xKas;
// 6. Âû÷èñëåíèå êîîðäèíàòû X òî÷êè ïåðåñå÷åíèÿ êàñàòåëüíîé ñ îñüþ X (y = 0).
// 0 = mTang * x + bTang
// x = -bTang / mTang
if mTang = 0 then
begin
// Êàñàòåëüíàÿ ïàðàëëåëüíà îñè X - íåò òî÷êè ïåðåñå÷åíèÿ. Âîçâðàùàåì NaN.
NormalizeZ := NaN;
end
else
begin
NormalizeZ := -bTang / mTang;
end;
end;
function DepthCheck(thickness, lineLength, angleDeg: double): double;
var
xIntersection, distanceToIntersection, radius: double;
begin
xIntersection := (thickness/2 + thickness/2 * cos(DegToRad(angleDeg)))/sin(DegToRad(angleDeg));
distanceToIntersection := sqrt(sqr(xIntersection) + sqr(1.2));
radius := lineLength / (2 * tan(DegToRad(angleDeg) / 2));
DepthCheck := distanceToIntersection + radius;
end;
function CalculateMaxPath(length, width, angleDegrees: double): double;
//ôóíêöèÿ âû÷èñëÿåò ìàêñèìàëüíîå ðàññòîÿíèå ìåæäó ëó÷àìè. Äëÿ ýòîãî îò öåíòðà ñòàòîðà äî
var
topLeftX, topLeftY, rotatedX, rotatedY, angleRadians, distance: double;
begin
// Âû÷èñëÿåì êîîðäèíàòû âåðõíåãî ëåâîãî óãëà ïðÿìîóãîëüíèêà
topLeftX := -length;
topLeftY := width / 2;
// Ïðåîáðàçóåì óãîë â ðàäèàíû (ñ ó÷åòîì âðàùåíèÿ ïî ÷àñîâîé ñòðåëêå)
angleRadians := degToRad(-angleDegrees);
// Âû÷èñëÿåì êîîðäèíàòû ïîâåðíóòîãî íèæíåãî ëåâîãî óãëà âòîðîãî ïðÿìîóãîëüíèêà
rotatedX := -length * cos(angleRadians) - (-width / 2) * sin(angleRadians);
rotatedY := -length * sin(angleRadians) + (-width / 2) * cos(angleRadians);
// Âû÷èñëÿåì ðàññòîÿíèå ìåæäó òî÷êàìè
distance := sqrt(sqr(rotatedX - topLeftX) + sqr(rotatedY - topLeftY));
// Âîçâðàùàåì ðåçóëüòàò
MaxPath := distance;
end;
procedure CalculateCoilGeometry();
var
StartZ, EndZ: double;
begin
writeln('CalculateCoilGeometry');
AssignFile(CoilGeometryFile, CoilGeometryFileName);
try
Rewrite(CoilGeometryFile);
//Ñ÷èòàåì, ñêîëüêî ñëî¸â ìîæåì íàìîòàòü.
MaxPath:=CalculateMaxPath((StatorParams.RayLength+StatorParams.BaseRadius), StatorParams.RayWidth, AngleBetweenRays);
//writeln(CoilGeometryFile, ';MaxPath:', MaxPath);
//MaxLayers :=trunc(((MaxPath-RequiredSpacing)/2/StatorParams.WireDiameter));
MaxLayers :=round((MaxPath-StatorParams.NeedleDiameter)/2/(StatorParams.WireDiameter+RequiredSpacing));
if (MaxLayers mod 2 <> 0) then writeln(CoilGeometryFile, ';MaxLayers ', MaxLayers) else
begin
dec(MaxLayers);
writeln(CoilGeometryFile, ';Ñalculations resulted in MaxLayers=', MaxLayers+1, ' because it is even, MaxLayers=MaxLayers-1 and equal ',MaxLayers);
end;
MoveForward:=true;
for i := 1 to MaxLayers do
begin
write(CoilGeometryFile, ';Lair:', i, ' have ');
//Ñ÷èòàåì äëèíó êàòóøêè è êîëè÷åñòâî âèòêîâ
//Äëÿ ýòîãî ñ÷èòàåì íåîáõîäèìîå ðàññòîÿíèå ìåæäó ëó÷àìè. 2 äèàìåòðà ïðîâîäà + äèàìåòð èãëû + 2 çàçîðà áåçîïàñíîñòè
RequiredSpacing:=StatorParams.PathClearance*2+(i-1)*StatorParams.WireDiameter*2+StatorParams.NeedleDiameter;
//Èñïîëüçóÿ íåîáõîäèìîå ðàññòîÿíèå, ðàññ÷èòûâàåì íà êàêóþ, ìàêñèìàëüíóþ ãëóáèíó ìîæåò ïîãðóçèòüñÿ èãîëêà. (ðàññòîÿíèå îò öåíòðà ñòàòîðà)
MaxDepth:=DepthCheck(StatorParams.RayWidth, RequiredSpacing, AngleBetweenRays);
//writeln(OutFile, ';RayWidth ', StatorParams.RayWidth:0:5);
//writeln(OutFile, ';RequiredSpacing ', RequiredSpacing:0:5);
//writeln(OutFile, ';AngleBetweenRays ', AngleBetweenRays:0:5);
//writeln(CoilGeometryFile, ';MaxDepth ', MaxDepth:0:5);
//writeln(OutFile);
//Åñëè äîïóñòèìàÿ ãëóáèíà ìåíüøå, ÷åì äèàìåòð îñíîâàíèÿ, òîãäà äëèíà êàòóøêè ðàâíà äëèíå ëó÷à.
//Åñëè äîïóñòèìàÿ ãëóáèíà áîëüøå, ÷åì äèàìåòð + äëèíà ëó÷à, ïðåêðàùàåì äâèæ.
//Èíà÷å äëèíà êàòóøêè ðàâíà "ðàäèóñ_îñíîâàíèÿ + äëèíà_ëó÷à - ãëóáèíà)
If (MaxDepth < (StatorParams.BaseRadius)) then CoilLength:=StatorParams.RayLength else if (MaxDepth > (StatorParams.RayLength+StatorParams.BaseRadius)) then break
else CoilLength:=StatorParams.RayLength+StatorParams.BaseRadius-MaxDepth;
//writeln(CoilGeometryFile, '!!!');
write(CoilGeometryFile, CoilLength:0:5, 'mm ');
//CurrentCoilTurns := ceil(CoilLength/StatorParams.WireDiameter);
//Èñõîäÿ èç äëèíû êàòóøêè ñ÷èòàåì êîëè÷åñòâî âèòêîâ. È ñêëàäûâàåì ñêîëüêî âñåãî âèòêîâ íà êàòóøêå.
CurrentCoilTurns := round(CoilLength/StatorParams.WireDiameter);
write(CoilGeometryFile, CurrentCoilTurns, ' Turns');
CoilTurnsSum := CoilTurnsSum+CurrentCoilTurns;
//Ïåðåä êàæäûì ñëîåì íóæíî ïåðåñ÷èòàòü êîîðäèíàòó Z
//writeln(CoilGeometryFile,' StartZ=',CurrentZ:0:5);
// if (MoveForward = false) then CurrentZ:=StatorParams.RayLength+StatorParams.BaseRadius-StatorParams.WireDiameter/2
// else CurrentZ:=StatorParams.RayLength+StatorParams.BaseRadius-StatorParams.WireDiameter*(CurrentCoilTurns-0.5);
if (MoveForward = false) then StartZ:=StatorParams.RayLength+StatorParams.BaseRadius-StatorParams.WireDiameter/2
else StartZ:=StatorParams.RayLength+StatorParams.BaseRadius-StatorParams.WireDiameter*(CurrentCoilTurns-0.5);
write(CoilGeometryFile,' NewStartZ=',StartZ:0:5);
if (MoveForward = true) then EndZ:=StartZ+StatorParams.WireDiameter*CurrentCoilTurns
else EndZ:=StartZ-StatorParams.WireDiameter*CurrentCoilTurns;
writeln(CoilGeometryFile,' EndZ=',EndZ:0:5);
//Inc(LayerNumber);
CoilWidth:=CoilWidth+StatorParams.WireDiameter*2;
MoveForward:= not MoveForward;
//writeln(CoilGeometryFile,';MoveForward: ', MoveForward);
//writeln(CoilGeometryFile);
writeln(CoilGeometryFile, CurrentCoilTurns, ' ',StartZ:0:5, ' ',EndZ:0:5);
Layers[i].Turns := CurrentCoilTurns;
Layers[i].StartZ := StartZ;
Layers[i].EndZ := EndZ;
end;
writeln(CoilGeometryFile);
writeln(CoilGeometryFile,';CoilTurnsSum: ', CoilTurnsSum);
except
on E: Exception do
begin
writeln('Error writing to coil_geometry file: ', E.Message);
Halt(1);
end;
end;
CloseFile(CoilGeometryFile);
end;
procedure ReadCoilGeometry();
var
// Parts: array of string;
// Value: string;
TrimmedLine: string;
line: string;
count, i, turns: Integer;
startZ: float;
endZ: float;
spacePos: Integer;
err: Integer;
begin
writeln('ReadCoilGeometry');
AssignFile(CoilGeometryFile, CoilGeometryFileName);
try
Reset(CoilGeometryFile); // **This line opens the file for reading**
i := 0;
while not EOF(CoilGeometryFile) do
begin
//writeln('!!!');
ReadLn(CoilGeometryFile, Line);
if Length(Line) > 0 then
begin
TrimmedLine := Trim(Line); // Óäàëÿåì ïðîáåëû â íà÷àëå è êîíöå ñòðîêè
if (Length(TrimmedLine) = 0) then continue //exit() // Ïóñòàÿ ñòðîêà - ïðîïóñêàåì
else if TrimmedLine[1] in [';','#'] then continue; // exit(); // Ñòðîêà êîììåíòàðèÿ - ïðîïóñêàåì
inc(i);
spacePos := Pos(' ', TrimmedLine);
//writeln(spacePos);
//writeln('!', TrimmedLine);
Val(Copy(TrimmedLine, 1, spacePos - 1), turns, err);
spacePos := 1 + spacePos;
//writeln('? ',spacePos);
//i:=1;
TrimmedLine:=Copy(TrimmedLine, spacePos, Length(TrimmedLine));
spacePos := Pos(' ',TrimmedLine);
//writeln(spacePos);
//writeln('!!', TrimmedLine);
Val(Copy(TrimmedLine, 1, spacePos - 1), startZ, err);
TrimmedLine:=Copy(TrimmedLine, spacePos, Length(TrimmedLine));
//writeln('!!!', TrimmedLine);
spacePos := Pos(' ',TrimmedLine);
//writeln(spacePos);
Val(Copy(TrimmedLine, 1, Length(TrimmedLine)), endZ, err);
writeln('layer:',i,' turns:', turns,' startX:', startZ:0:3,' endX:', endZ:0:3);
Layers[i].Turns := turns;
Layers[i].StartZ := StartZ;
Layers[i].EndZ := EndZ;
//for i := 1 to CurrentCoilTurns do
//begin
// writeln(Layers[i].Turns,Layers[i].StartZ,Layers[i].EndZ);
//end;
//MaxLayers
//writeln();
end;
//if not ParseLine(Line) then
// writeln('Error: Invalid line: ', Line);
end;
MaxLayers:=i;
except
on E: Exception do
begin
writeln('Error opening or reading Coil Geometry File: ', E.Message);
Halt(1);
end;
end;
CloseFile(CoilGeometryFile);
end;
begin
// Command line argument handling
StartTime := Now;
if ParamCount < 3 then
begin
Writeln('Usage: GCodeGenerator <input_file.txt> <output_file.gcode> <coil_geometry.txt>');
Halt(1);
end;
InputFileName := ParamStr(1);
OutputFileName := ParamStr(2);
CoilGeometryFileName := ParamStr(3);
ReadInputFile();
// G-code generation
AssignFile(OutFile, OutputFileName);
try
Rewrite(OutFile);
// *** Your G-code generation logic here ***
writeln(OutFile, ';Generate G-code file for ',StatorParams.StatorName,' stator. At ',FormatDateTime('dd.mm.yyyy hh:nn:ss.zzz', StartTime));
writeln(OutFile, '; G-code for stator winding');
writeln(OutFile, 'G90 ; Absolute coordinate system');
writeln(OutFile, 'G1 Y-10');
writeln(OutFile, 'G28 X Y Z');
writeln(OutFile, 'G1 X0 Y0');
//writeln(OutFile, 'G28 O'); //Home all "untrusted" axes
writeln(OutFile);
// Move to center of ray along Y axis and reset coordinate
writeln(OutFile, 'G1 X', StatorParams.RayCenterOffset:0:2);
writeln(OutFile, 'G92 X0');
//îòâîäèì èãëó ëåâåå è íèæå âåðøèíû ëó÷à
CoilRadius:=(StatorParams.RayTopHeight/2+StatorParams.NeedleDiameter/2+StatorParams.PathClearance);
CoilWidth:=(StatorParams.RayTopWidth+StatorParams.NeedleDiameter+StatorParams.PathClearance*2);
CoilHeight:=(StatorParams.RayTopHeight+StatorParams.NeedleDiameter+StatorParams.PathClearance*2);
writeln(OutFile, ';CoilRadius = ', CoilRadius:0:3);
writeln(OutFile, ';CoilWidth = ', CoilWidth:0:3);
writeln(OutFile, ';CoilHeight = ', CoilHeight:0:3);
writeln(OutFile, 'G1 X', -1*CoilHeight/2:0:3, ' Y',-1*AngleBetweenRays/2:0:3);
//ïðèáëèæàåìñÿ ê îñíîâàíèþ ñòàòîðà.
CurrentZ:=(StatorParams.BaseDiameter/2)+StatorParams.PathClearance;
writeln(OutFile, 'G1 Z', CurrentZ:0:2, ' F', StatorParams.WorkSpeed);
//Âñòà¸ì íà ïàóçó äëÿ òîãî, ÷òîáû ïðèâÿçàòü êîíåö ïðîâîëîêè
writeln(OutFile, 'M0');
if (OperationMode = 'auto') then CalculateCoilGeometry() else
if (OperationMode = 'manual') then ReadCoilGeometry() else
begin
writeln('Error determining operation mode.');
writeln('You should use auto or manual.');
Readln;
Halt(1);
end;
writeln();
writeln(OutFile, ';Information about layers');
writeln(OutFile, ';MaxLayers: ', MaxLayers);
for i := 1 to MaxLayers do
begin
writeln(OutFile, ';', i, ' ',Layers[i].Turns,' ',Layers[i].StartZ:0:5,' ',Layers[i].EndZ:0:5);
end;
Inc(LayerNumber);
//Íà÷èíàåì ìîòàòü êàòóøêó.
writeln(OutFile);
writeln(OutFile, ';Start winding');
//Äâèãàåìñÿ îò öåíòðà ê êðàþ
MoveForward:=true;
if (StatorParams.RayShape = 'circle') then
begin
for j := 0 to CurrentCoilTurns do
begin
for i := 0 to 360 do
begin
coords := CircleCoordinates(CoilRadius*2, i+180);
// writeln(OutFile,'CoilRadius*2= ',CoilRadius*2:0:5,' X=', coords.X:0:3, ' Y=', coords.Y:0:5);
angle := CalculateAngle(coords.Y, CurrentZ);
// writeln(OutFile, ';G1 X', coords.X:0:3, ' Y', angle:0:5,' Z', CurrentZ:0:5);
writeln(OutFile, 'G1 X', coords.X:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5);
// writeln(OutFile);
CurrentZ:=CurrentZ+StatorParams.WireDiameter/360;
end;
writeln(OutFile, ';Next coil.');
end;
writeln(OutFile, ';Second coil');
Inc(LayerNumber);
// RequiredSpacing:=StatorParams.RayWidth+StatorParams.NeedleDiameter+StatorParams.PathClearance*2+LayerNumber*StatorParams.WireDiameter*2;
// writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
RequiredSpacing:=StatorParams.RayTopWidth;
writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
RequiredSpacing:=RequiredSpacing+StatorParams.NeedleDiameter;
writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
RequiredSpacing:=RequiredSpacing+StatorParams.PathClearance*2+LayerNumber*StatorParams.WireDiameter*2;
writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
CurrentZ:=RequiredSpacing/(2 * tan(AngleBetweenRays*PI/180/2));
writeln(OutFile, ';CurrentZ = ',CurrentZ:0:3);
end
else if (StatorParams.RayShape = 'rect') then
begin
// writeln(OutFile, ';Rect? ');
for LayerNumber := 1 to MaxLayers do
begin
writeln(OutFile, ';Layer ', LayerNumber);
if (Layers[LayerNumber].StartZ > Layers[LayerNumber].EndZ) then CoilLength:=Layers[LayerNumber].StartZ-Layers[LayerNumber].EndZ
else CoilLength:=Layers[LayerNumber].EndZ-Layers[LayerNumber].StartZ;
writeln(OutFile, ';CoilLength ', CoilLength:0:5);
CurrentCoilTurns:=Layers[LayerNumber].Turns;
//writeln(OutFile, ';CurrentCoilTurns ', CurrentCoilTurns);
CoilTurnsSum := CoilTurnsSum+CurrentCoilTurns;
writeln(OutFile, ';CoilTurnsSum ', CoilTurnsSum);
CurrentZ:=Layers[LayerNumber].StartZ;
writeln(OutFile,'; NewZ=',CurrentZ:0:5);
//Íà÷èíàåì ìîòàòü.
writeln(OutFile, ';We make ',CurrentCoilTurns, ' turns on ', LayerNumber, ' layer.' );
writeln(OutFile);
for j := 1 to CurrentCoilTurns do
begin
writeln(OutFile,';Coil¹ = ',j);
writeln(OutFile,'M117 ',j);
//angle := CalculateAngle(CoilWidth/2, CurrentZ);
angle := AngleBetweenRays/2;
//Divide the path into 100 points
//Move from left-down to left-up
for k := 1 to 100 do
begin
angle := AngleBetweenRays/2;
angle := ((-1*angle)+2*(angle/100*k));
writeln(OutFile, 'G1 X', -1*CoilHeight/2:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5, ' ;CurrentZ= ',CurrentZ:0:5); // Top Left Corner
end;
if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
// angle := CalculateAngle(CoilWidth/2, CurrentZ);
angle := AngleBetweenRays/2;
writeln(OutFile, 'G1 X', CoilHeight/2:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5, ' ;CurrentZ= ',CurrentZ:0:5); // Top Right Corner
if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
//writeln(OutFile, 'M0');
//Divide the path into 100 points
//Move from left-down to rt-up
for k := 1 to 100 do
begin
angle := AngleBetweenRays/2;
angle := (angle-(2*(angle/100*k)));
writeln(OutFile, 'G1 X', CoilHeight/2:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5, ' ;CurrentZ= ',CurrentZ:0:5); // Bottom Right Corner
end;
if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
//writeln(OutFile, 'M0');
// angle := CalculateAngle(CoilWidth/2, CurrentZ);
angle := AngleBetweenRays/2;
writeln(OutFile, 'G1 X', -1*CoilHeight/2:0:3, ' Y', -angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5, ' ;CurrentZ= ',CurrentZ:0:5); // Bottom Left Corner
if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
//writeln(OutFile, 'M0');
end;
writeln(OutFile, 'M0');
// writeln(OutFile, 'G91');
// writeln(OutFile, 'G1 Y50');
// writeln(OutFile, 'G90');
CoilWidth:=CoilWidth+StatorParams.WireDiameter*2;
MoveForward:= not MoveForward;
writeln(OutFile,';MoveForward: ', MoveForward);
end;
end;
except
on E: Exception do
begin
writeln('Error writing to output file: ', E.Message);
Halt(1);
end;
end;
CloseFile(OutFile);
EndTime := Now;
ExecutionTime := EndTime - StartTime;
writeln('G-code generated to: ', OutputFileName, ' in ', FormatFloat('0.000', ExecutionTime * 86400), ' seconds.');
writeln('Press Enter... ');
Readln;
end.

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@ -0,0 +1,5 @@
<?xml version="1.0" encoding="UTF-8"?>
<CONFIG>
<Compiler Value="C:\lazarus\fpc\3.2.2\bin\x86_64-win64\fpc.exe" Date="1497193866"/>
<Params Value=" -MObjFPC -Scghi -O1 -gw3 -gl -l -vewnhibq -FuD:\Documents\GitHub\motor-wire-winder\gcode\Generator\ -FUD:\Documents\GitHub\motor-wire-winder\gcode\Generator\lib\x86_64-win64\ -FED:\Documents\GitHub\motor-wire-winder\gcode\Generator\ -oD:\Documents\GitHub\motor-wire-winder\gcode\Generator\gcodegenerator_v4.exe gcodegenerator_v4.pas"/>
</CONFIG>

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@ -0,0 +1,25 @@
;Lair:1 <--
39 19.04500 28.01500
;Lair:2 -->
37 27.67 19.16
;Lair:3 <--
32 20.425 27.7850
;Lair:4 -->
26 27.67 21.69
;Lair:5 <--
19 23.415 27.7850
;Lair:6 -->
13 27.67 24.68
;Lair:7 <--
5 26.635 27.7850
;Lair:8 -->
38 27.67 18.93
;CoilTurnsSum: 209

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@ -0,0 +1,15 @@
;Ñalculations resulted in MaxLayers=8 because it is even, MaxLayers=MaxLayers-1 and equal 7
;Lair:1 have 9.00000mm 39 Turns NewStartZ=19.04500 EndZ=28.01500
;Lair:2 have 9.00000mm 39 Turns NewStartZ=27.78500 EndZ=18.81500
;Lair:3 have 8.94590mm 39 Turns NewStartZ=19.04500 EndZ=28.01500
;Lair:4 have 7.19888mm 31 Turns NewStartZ=27.78500 EndZ=20.65500
;Lair:5 have 5.45185mm 24 Turns NewStartZ=22.49500 EndZ=28.01500
;Lair:6 have 3.70483mm 16 Turns NewStartZ=27.78500 EndZ=24.10500
;Lair:7 have 1.95781mm 9 Turns NewStartZ=25.94500 EndZ=28.01500

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@ -0,0 +1,19 @@
;Ñalculations resulted in MaxLayers=8 because it is even, MaxLayers=MaxLayers-1 and equal 7
;Lair:1 have 9.00000mm 39 Turns NewStartZ=19.04500 EndZ=28.01500
;39 19.04500 28.01500
39 19.04500 28.01500
;Lair:2 have 9.00000mm 39 Turns NewStartZ=27.78500 EndZ=18.81500
;39 27.78500 18.81500
39 27.78500 18.81500
;Lair:3 have 8.18632mm 36 Turns NewStartZ=19.73500 EndZ=28.01500
36 19.73500 28.01500
;Lair:4 have 6.43930mm 28 Turns NewStartZ=27.78500 EndZ=21.34500
28 27.78500 21.34500
;Lair:5 have 4.69228mm 20 Turns NewStartZ=23.41500 EndZ=28.01500
20 23.41500 28.01500
;Lair:6 have 2.94525mm 13 Turns NewStartZ=27.78500 EndZ=24.79500
13 27.78500 24.79500
;Lair:7 have 1.19823mm 5 Turns NewStartZ=26.86500 EndZ=28.01500
6 26.86500 28.01500
;CoilTurnsSum: 180

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@ -1,3 +1,7 @@
# Èìÿ ñòàòîðà
stator_name=Plastic_72mm
# Ðåæèì ðàáîòû (auto, manual)
Operation_Mode=manual
# диаметр основания статора
base_dia=37,8
# количество лучей статора
@ -33,7 +37,7 @@ wire_diameter=0,23
needle_diameter=1,25
# зазор пути
path_clearance=0,4
path_clearance=0,2
# скорость намотки
work_speed=500

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@ -1 +1 @@
gcodegenerator_v3.exe trident_input.txt trident_output.gcode
gcodegenerator_v4.exe trident_input.txt trident_output.gcode trident_coil.txt

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