497 lines
18 KiB
ObjectPascal
497 lines
18 KiB
ObjectPascal
program gcodegenerator_v2;
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uses
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SysUtils, StrUtils, Math;
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type
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TPoint = record
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X, Y: double;
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end;
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type
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TStatorParams = record
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BaseDiameter: Double;
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BaseRadius: Double;
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NumberOfRays: Integer;
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RayShape: string;
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RayDiameter: Double;
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RayWidth: Double;
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RayHeight: Double;
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RayLength: Double;
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RayTopShape: string;
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RayTopDiameter: Double;
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RayTopWidth: Double;
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RayTopHeight: Double;
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RayCenterOffset: Double;
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WireDiameter: Double;
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NeedleDiameter: Double;
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PathClearance: Double;
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WorkSpeed :integer;
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end;
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var
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InputFileName, OutputFileName: string;
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StatorParams: TStatorParams;
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InFile, OutFile: TextFile;
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Line: string;
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CoilRadius,CoilWidth,CoilHeight :double;
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CurrentZ: double;
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coords: TPoint;
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normalizecoords: TPoint;
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i, j, k: Integer;
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CoilLength :double;
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CurrentCoilTurns, CoilTurnsSum :Integer;
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AngleBetweenRays :double;
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RequiredSpacing: Double;
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LayerNumber :Integer;
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MaxLayers :Integer;
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angle :double;
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MaxDepth,MaxPath :double;
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MoveForward:boolean;
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function ParseLine(Line: string): Boolean;
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var
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Parts: array of string;
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Value: string;
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TrimmedLine: string;
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begin
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TrimmedLine := Trim(Line); // Óäàëÿåì ïðîáåëû â íà÷àëå è êîíöå ñòðîêè
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if Length(TrimmedLine) = 0 then
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begin
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exit(true); // Ïóñòàÿ ñòðîêà - ïðîïóñêàåì
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end
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else if TrimmedLine[1] in [';','#'] then
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begin
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exit(true); // Ñòðîêà êîììåíòàðèÿ - ïðîïóñêàåì
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end;
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Parts := SplitString(TrimmedLine, '='); // Èñïîëüçóåì TrimmedLine
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Result := Length(Parts) = 2;
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if Result then
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begin
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Value := LowerCase(Trim(Parts[1])); // Ïðèâîäèì ê íèæíåìó ðåãèñòðó
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case Trim(Parts[0]) of
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'base_dia': begin
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StatorParams.BaseDiameter := StrToFloat(Value);
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writeln('Base Diameter: ', StatorParams.BaseDiameter:8:2);
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writeln();
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StatorParams.BaseRadius := StatorParams.BaseDiameter/2;
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writeln('Base Radius: ', StatorParams.BaseRadius:8:2);
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writeln();
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end;
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'num_rays': begin
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StatorParams.NumberOfRays := StrToInt(Value);
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writeln('Number of Rays: ', StatorParams.NumberOfRays);
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AngleBetweenRays := 360/StatorParams.NumberOfRays;
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writeln('Angle Between Rays: ', AngleBetweenRays);
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writeln();
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end;
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'ray_shape': begin
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if Pos(Value, 'circle, rect, superellipse') = 0 then
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raise Exception.Create('Invalid value for ray_shape: ' + Value);
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StatorParams.RayShape := Value;
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writeln('Ray Shape: ', StatorParams.RayShape);
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writeln();
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end;
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'ray_dia': begin
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StatorParams.RayDiameter := StrToFloat(Value);
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writeln('Ray Diameter: ', StatorParams.RayDiameter:8:2);
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writeln();
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end;
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'ray_w': begin
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StatorParams.RayWidth := StrToFloat(Value);
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writeln('Ray Width: ', StatorParams.RayWidth:8:2);
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writeln();
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end;
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'ray_h': begin
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StatorParams.RayHeight := StrToFloat(Value);
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writeln('Ray Height: ', StatorParams.RayHeight:8:2);
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writeln();
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end;
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'ray_len': begin
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StatorParams.RayLength := StrToFloat(Value);
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writeln('Ray Length: ', StatorParams.RayLength:8:2);
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writeln();
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end;
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'raytop_shape': begin
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if Pos(Value, 'circle, rect, superellipse') = 0 then
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raise Exception.Create('Invalid value for ray_top: ' + Value);
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StatorParams.RayTopShape := Value;
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writeln('Ray Top Shape: ', StatorParams.RayTopShape);
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end;
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'raytop_dia': begin
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StatorParams.RayTopDiameter := StrToFloat(Value);
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writeln('Ray Top Diameter: ', StatorParams.RayTopDiameter:8:2);
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writeln();
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end;
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'raytop_w': begin
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StatorParams.RayTopWidth := StrToFloat(Value);
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writeln('Ray Top Width: ', StatorParams.RayTopWidth:8:2);
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writeln();
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end;
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'raytop_h': begin
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StatorParams.RayTopHeight := StrToFloat(Value);
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writeln('Ray Top Height: ', StatorParams.RayTopHeight:8:2);
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writeln();
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end;
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'ray_offset': begin
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StatorParams.RayCenterOffset := StrToFloat(Value);
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writeln('Ray Center Offset: ', StatorParams.RayCenterOffset:8:2);
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writeln();
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end;
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'wire_diameter': begin
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StatorParams.WireDiameter := StrToFloat(Value);
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writeln('Wire Diameter: ', StatorParams.WireDiameter:8:2);
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writeln();
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end;
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'needle_diameter': begin
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StatorParams.NeedleDiameter := StrToFloat(Value);
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writeln('Needle Diameter: ', StatorParams.NeedleDiameter:8:2);
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writeln();
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end;
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'path_clearance': begin
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StatorParams.PathClearance := StrToFloat(Value);
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writeln('Path Clearance: ', StatorParams.PathClearance:8:2);
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writeln();
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end;
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'work_speed': begin
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StatorParams.WorkSpeed := StrToInt(Value);
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writeln('Work Speed: ', StatorParams.WorkSpeed);
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writeln();
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end;
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else
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Result := False;
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end;
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if not Result then
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begin
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writeln('Error: Unknown parameter: ', Parts[0]);
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exit;
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end;
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end;
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end;
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procedure ReadInputFile();
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Begin
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// **Opening the input file**
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AssignFile(InFile, InputFileName);
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try
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Reset(InFile); // **This line opens the file for reading**
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while not EOF(InFile) do
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begin
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ReadLn(InFile, Line);
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if Length(Line) > 0 then
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if not ParseLine(Line) then
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writeln('Error: Invalid line: ', Line);
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end;
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except
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on E: Exception do
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begin
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writeln('Error opening or reading input file: ', E.Message);
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Halt(1);
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end;
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end;
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CloseFile(InFile);
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end;
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function CircleCoordinates(diameter, angleDegrees: Double): TPoint;
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var
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radius: Double;
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angleRadians: Double;
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begin
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radius := diameter / 2;
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// angleRadians := -1*angleDegrees * PI / 180; // Ïåðåâîä ãðàäóñîâ â ðàäèàíû
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angleRadians := -1 * DegToRad(angleDegrees);
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Result.X := radius * Cos(angleRadians);
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Result.Y := radius * Sin(angleRadians);
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end;
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function CalculateAngle(opposite, adjacent: Double): Double;
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begin
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if adjacent = 0 then
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raise Exception.Create('Adjacent side cannot be zero');
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// CalculateAngle := ArcTan(opposite / adjacent) * 180 / PI;
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CalculateAngle := RadToDeg(ArcTan(opposite / adjacent));
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end;
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function NormalizeZ(radius: Real; thetaDeg: Real): Real;
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var
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thetaRad, alphaRad, xKas, yKas, mTang, bTang: Real;
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begin
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// 1. Ïðåîáðàçîâàíèå óãëà èç ãðàäóñîâ â ðàäèàíû.
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thetaRad := DegToRad(thetaDeg);
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// 2. Âû÷èñëåíèå êîîðäèíàò òî÷êè êàñàíèÿ íà îêðóæíîñòè (îòíîñèòåëüíî öåíòðà 0,0).
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xKas := radius * Cos(thetaRad);
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yKas := radius * Sin(thetaRad);
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// 3. Âû÷èñëåíèå óãëà, ïåðïåíäèêóëÿðíîãî ðàäèóñ-âåêòîðó (êàñàòåëüíîé).
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alphaRad := thetaRad + PI / 2;
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// 4. Âû÷èñëåíèå óãëîâîãî êîýôôèöèåíòà êàñàòåëüíîé.
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mTang := Tan(alphaRad);
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// 5. Âû÷èñëåíèå ñâîáîäíîãî ÷ëåíà óðàâíåíèÿ êàñàòåëüíîé (y = mTang * x + bTang).
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bTang := yKas - mTang * xKas;
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// 6. Âû÷èñëåíèå êîîðäèíàòû X òî÷êè ïåðåñå÷åíèÿ êàñàòåëüíîé ñ îñüþ X (y = 0).
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// 0 = mTang * x + bTang
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// x = -bTang / mTang
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if mTang = 0 then
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begin
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// Êàñàòåëüíàÿ ïàðàëëåëüíà îñè X - íåò òî÷êè ïåðåñå÷åíèÿ. Âîçâðàùàåì NaN.
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NormalizeZ := NaN;
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end
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else
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begin
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NormalizeZ := -bTang / mTang;
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end;
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end;
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function DepthCheck(thickness, lineLength, angleDeg: double): double;
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var
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xIntersection, distanceToIntersection, radius: double;
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begin
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xIntersection := (thickness/2 + thickness/2 * cos(DegToRad(angleDeg)))/sin(DegToRad(angleDeg));
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distanceToIntersection := sqrt(sqr(xIntersection) + sqr(1.2));
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radius := lineLength / (2 * tan(DegToRad(angleDeg) / 2));
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DepthCheck := distanceToIntersection + radius;
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end;
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function CalculateMaxPath(length, width, angleDegrees: double): double;
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var
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topLeftX, topLeftY, rotatedX, rotatedY, angleRadians, distance: double;
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begin
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// Âû÷èñëÿåì êîîðäèíàòû âåðõíåãî ëåâîãî óãëà ïðÿìîóãîëüíèêà
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topLeftX := -length;
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topLeftY := width / 2;
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// Ïðåîáðàçóåì óãîë â ðàäèàíû (ñ ó÷åòîì âðàùåíèÿ ïî ÷àñîâîé ñòðåëêå)
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angleRadians := degToRad(-angleDegrees);
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// Âû÷èñëÿåì êîîðäèíàòû ïîâåðíóòîãî íèæíåãî ëåâîãî óãëà âòîðîãî ïðÿìîóãîëüíèêà
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rotatedX := -length * cos(angleRadians) - (-width / 2) * sin(angleRadians);
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rotatedY := -length * sin(angleRadians) + (-width / 2) * cos(angleRadians);
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// Âû÷èñëÿåì ðàññòîÿíèå ìåæäó òî÷êàìè
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distance := sqrt(sqr(rotatedX - topLeftX) + sqr(rotatedY - topLeftY));
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// Âîçâðàùàåì ðåçóëüòàò
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MaxPath := distance;
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end;
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begin
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// Command line argument handling
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if ParamCount < 2 then
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begin
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Writeln('Usage: GCodeGenerator <input_file.txt> <output_file.gcode>');
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Halt(1);
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end;
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InputFileName := ParamStr(1);
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OutputFileName := ParamStr(2);
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ReadInputFile();
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// G-code generation
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AssignFile(OutFile, OutputFileName);
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try
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Rewrite(OutFile);
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// *** Your G-code generation logic here ***
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writeln(OutFile, '; G-code for stator winding');
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writeln(OutFile, 'G90 ; Absolute coordinate system');
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writeln(OutFile, 'G1 Y-10');
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writeln(OutFile, 'G28 X Y Z');
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writeln(OutFile, 'G1 X0 Y0');
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//writeln(OutFile, 'G28 O'); //Home all "untrusted" axes
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writeln(OutFile);
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// Move to center of ray along Y axis and reset coordinate
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writeln(OutFile, 'G1 X', StatorParams.RayCenterOffset:0:2);
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writeln(OutFile, 'G92 X0');
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//îòâîäèì èãëó ëåâåå âåðøèíû ëó÷à
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CoilRadius:=(StatorParams.RayTopHeight/2+StatorParams.NeedleDiameter/2+StatorParams.PathClearance);
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CoilWidth:=(StatorParams.RayTopWidth+StatorParams.NeedleDiameter+StatorParams.PathClearance*2);
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CoilHeight:=(StatorParams.RayTopHeight+StatorParams.NeedleDiameter+StatorParams.PathClearance*2);
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writeln(OutFile, ';CoilRadius = ', CoilRadius:0:3);
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writeln(OutFile, 'G1 X', -1*CoilRadius:0:3);
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//ïðèáëèæàåìñÿ ê îñíîâàíèþ ñòàòîðà.
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CurrentZ:=(StatorParams.BaseDiameter/2)+StatorParams.PathClearance;
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writeln(OutFile, 'G1 Z', CurrentZ:0:2, ' F', StatorParams.WorkSpeed);
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//Âñòà¸ì íà ïàóçó äëÿ òîãî, ÷òîáû ïðèâÿçàòü êîíåö ïðîâîëîêè
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writeln(OutFile, 'M0');
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writeln(OutFile, ';Start coil');
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//Íà÷èíàåì ìîòàòü êàòóøêó.
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//Ñ÷èòàåì, ñêîëüêî ñëî¸â ìîæåì íàìîòàòü.
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MaxPath:=CalculateMaxPath((StatorParams.RayLength+StatorParams.BaseRadius), StatorParams.RayWidth, AngleBetweenRays);
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// MaxLayers :=trunc(((MaxPath-RequiredSpacing)/2/StatorParams.WireDiameter));
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MaxLayers :=round(((MaxPath-RequiredSpacing)/2/StatorParams.WireDiameter));
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writeln(OutFile, ';MaxLayers ', MaxLayers);
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Inc(LayerNumber);
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MoveForward:=true;
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if (StatorParams.RayShape = 'circle') then
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begin
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for j := 0 to CurrentCoilTurns do
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begin
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for i := 0 to 360 do
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begin
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coords := CircleCoordinates(CoilRadius*2, i+180);
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// writeln(OutFile,'CoilRadius*2= ',CoilRadius*2:0:5,' X=', coords.X:0:3, ' Y=', coords.Y:0:5);
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angle := CalculateAngle(coords.Y, CurrentZ);
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// writeln(OutFile, ';G1 X', coords.X:0:3, ' Y', angle:0:5,' Z', CurrentZ:0:5);
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writeln(OutFile, 'G1 X', coords.X:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5);
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// writeln(OutFile);
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CurrentZ:=CurrentZ+StatorParams.WireDiameter/360;
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end;
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writeln(OutFile, ';Next coil.');
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end;
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writeln(OutFile, ';Second coil');
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Inc(LayerNumber);
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// RequiredSpacing:=StatorParams.RayWidth+StatorParams.NeedleDiameter+StatorParams.PathClearance*2+LayerNumber*StatorParams.WireDiameter*2;
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// writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
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RequiredSpacing:=StatorParams.RayTopWidth;
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writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
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RequiredSpacing:=RequiredSpacing+StatorParams.NeedleDiameter;
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writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
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RequiredSpacing:=RequiredSpacing+StatorParams.PathClearance*2+LayerNumber*StatorParams.WireDiameter*2;
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writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
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CurrentZ:=RequiredSpacing/(2 * tan(AngleBetweenRays*PI/180/2));
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writeln(OutFile, ';CurrentZ = ',CurrentZ:0:3);
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end
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else if (StatorParams.RayShape = 'rect') then
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begin
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writeln(OutFile, ';Rect? ');
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while (LayerNumber < MaxLayers) do
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begin
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writeln(OutFile, ';Layer ', LayerNumber);
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//Ñ÷èòàåì äëèíó êàòóøêè è êîëè÷åñòâî âèòêîâ
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RequiredSpacing:=StatorParams.PathClearance*2+(LayerNumber-1)*StatorParams.WireDiameter*2+StatorParams.NeedleDiameter;
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writeln(OutFile, ';RayWidth ', StatorParams.RayWidth:0:5);
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writeln(OutFile, ';RequiredSpacing ', RequiredSpacing:0:5);
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writeln(OutFile, ';AngleBetweenRays ', AngleBetweenRays:0:5);
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MaxDepth:=DepthCheck(StatorParams.RayWidth, RequiredSpacing, AngleBetweenRays);
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writeln(OutFile, ';MaxDepth ', MaxDepth:0:5);
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writeln(OutFile);
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If (MaxDepth < (StatorParams.BaseRadius)) then CoilLength:=StatorParams.RayLength else if (MaxDepth > (StatorParams.RayLength+StatorParams.BaseRadius)) then break else
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CoilLength:=StatorParams.RayLength+StatorParams.BaseRadius-MaxDepth;
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writeln(OutFile, ';CoilLength ', CoilLength:0:5);
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// CurrentCoilTurns := ceil(CoilLength/StatorParams.WireDiameter);
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CurrentCoilTurns := round(CoilLength/StatorParams.WireDiameter);
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writeln(OutFile, ';CurrentCoilTurns ', CurrentCoilTurns);
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CoilTurnsSum := CoilTurnsSum+CurrentCoilTurns;
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writeln(OutFile, ';CoilTurnsSum ', CoilTurnsSum);
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writeln(OutFile);
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writeln(OutFile, ';We make ',CurrentCoilTurns, ' turns on ', LayerNumber, ' layer.' );
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writeln(OutFile,';CoilWidth = ',CoilWidth:0:5);
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for j := 0 to CurrentCoilTurns do
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begin
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writeln(OutFile,';Coil¹ = ',j);
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writeln(OutFile,'M117 ',j);
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//angle := CalculateAngle(CoilWidth/2, CurrentZ);
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angle := AngleBetweenRays/2;
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//Divide the path into 100 points
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(* for k := 1 to 100 do
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begin
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end; *)
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writeln(OutFile, 'G1 X', -1*CoilHeight/2:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5); // Top Left Corner
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if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
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//writeln(OutFile, 'M0');
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// angle := CalculateAngle(CoilWidth/2, CurrentZ);
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writeln(OutFile, 'G1 X', CoilHeight/2:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5); // Top Right Corner
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if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
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//writeln(OutFile, 'M0');
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// angle := CalculateAngle(-1*CoilWidth/2, CurrentZ);
|
|
writeln(OutFile, 'G1 X', CoilHeight/2:0:3, ' Y', -angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5); // Bottom Right Corner
|
|
if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
|
|
//writeln(OutFile, 'M0');
|
|
|
|
// angle := CalculateAngle(CoilWidth/2, CurrentZ);
|
|
writeln(OutFile, 'G1 X', -1*CoilHeight/2:0:3, ' Y', -angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5); // Bottom Left Corner
|
|
if MoveForward then CurrentZ:=CurrentZ+StatorParams.WireDiameter/4 else CurrentZ:=CurrentZ-StatorParams.WireDiameter/4;
|
|
//writeln(OutFile, 'M0');
|
|
end;
|
|
|
|
writeln(OutFile, 'M0');
|
|
// writeln(OutFile, 'G91');
|
|
// writeln(OutFile, 'G1 Y50');
|
|
// writeln(OutFile, 'G90');
|
|
Inc(LayerNumber);
|
|
CoilWidth:=CoilWidth+StatorParams.WireDiameter*2;
|
|
MoveForward:= not MoveForward;
|
|
writeln(OutFile,MoveForward);
|
|
end;
|
|
|
|
|
|
writeln(OutFile);
|
|
writeln(OutFile, ';Second coil');
|
|
Inc(LayerNumber);
|
|
RequiredSpacing:=StatorParams.PathClearance*2+LayerNumber*StatorParams.WireDiameter*2+StatorParams.NeedleDiameter;
|
|
writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
|
|
|
|
For i:=1 to 20 do
|
|
begin
|
|
LayerNumber:=i;
|
|
writeln(OutFile, ';Layer ', i);
|
|
RequiredSpacing:=StatorParams.PathClearance*2+(LayerNumber-1)*StatorParams.WireDiameter*2+StatorParams.NeedleDiameter;
|
|
writeln(OutFile, ';RequiredSpacing ', RequiredSpacing:0:5);
|
|
|
|
MaxDepth:=DepthCheck(StatorParams.RayWidth, RequiredSpacing, AngleBetweenRays);
|
|
writeln(OutFile, ';MaxDepth ', MaxDepth:0:5);
|
|
|
|
If (MaxDepth < (StatorParams.BaseRadius)) then CoilLength:=StatorParams.RayLength else if (MaxDepth > (StatorParams.RayLength+StatorParams.BaseRadius)) then break else
|
|
CoilLength:=StatorParams.RayLength+StatorParams.BaseRadius-MaxDepth;
|
|
writeln(OutFile, ';CoilLength ', CoilLength:0:5);
|
|
|
|
// CurrentCoilTurns := round(CoilLength/StatorParams.WireDiameter);
|
|
// CurrentCoilTurns := ceil(CoilLength/StatorParams.WireDiameter);
|
|
CurrentCoilTurns := floor(CoilLength/StatorParams.WireDiameter);
|
|
writeln(OutFile, ';CurrentCoilTurns ', CurrentCoilTurns);
|
|
|
|
CoilTurnsSum := CoilTurnsSum+CurrentCoilTurns;
|
|
writeln(OutFile, ';CoilTurnsSum ', CoilTurnsSum);
|
|
writeln(OutFile);
|
|
end;
|
|
|
|
end;
|
|
|
|
|
|
|
|
// *** Your G-code generation logic here ***
|
|
except
|
|
on E: Exception do
|
|
begin
|
|
writeln('Error writing to output file: ', E.Message);
|
|
Halt(1);
|
|
end;
|
|
end;
|
|
CloseFile(OutFile);
|
|
|
|
writeln('G-code generated to: ', OutputFileName);
|
|
writeln('Press Enter... ');
|
|
Readln;
|
|
end.
|