wirewinder/gcode/Generator/gcodegenerator.pas

369 lines
12 KiB
ObjectPascal

program GCodeGenerator;
uses
SysUtils, StrUtils, Math;
type
TPoint = record
X, Y: double;
end;
type
TStatorParams = record
BaseDiameter: Double;
NumberOfRays: Integer;
RayShape: string;
RayDiameter: Double;
RayWidth: Double;
RayHeight: Double;
RayLength: Double;
RayTopShape: string;
RayTopDiameter: Double;
RayTopWidth: Double;
RayTopHeight: Double;
RayCenterOffset: Double;
WireDiameter: Double;
NeedleDiameter: Double;
PathClearance: Double;
WorkSpeed :integer;
end;
var
InputFileName, OutputFileName: string;
StatorParams: TStatorParams;
InFile, OutFile: TextFile;
Line: string;
CoilRadius :double;
CurrentZ: double;
coords: TPoint;
normalizecoords: TPoint;
i, j, k: Integer;
CurrentCoilTurns :Integer;
AngleBetweenRays :double;
RequiredSpacing: Double;
LayerNumber :Integer;
angle : double;
function ParseLine(Line: string): Boolean;
var
Parts: array of string;
Value: string;
TrimmedLine: string;
begin
TrimmedLine := Trim(Line); // Óäàëÿåì ïðîáåëû â íà÷àëå è êîíöå ñòðîêè
if Length(TrimmedLine) = 0 then
begin
exit(true); // Ïóñòàÿ ñòðîêà - ïðîïóñêàåì
end
else if TrimmedLine[1] in [';','#'] then
begin
exit(true); // Ñòðîêà êîììåíòàðèÿ - ïðîïóñêàåì
end;
Parts := SplitString(TrimmedLine, '='); // Èñïîëüçóåì TrimmedLine
Result := Length(Parts) = 2;
if Result then
begin
Value := LowerCase(Trim(Parts[1])); // Ïðèâîäèì ê íèæíåìó ðåãèñòðó
case Trim(Parts[0]) of
'base_dia': begin
StatorParams.BaseDiameter := StrToFloat(Value);
writeln('Base Diameter: ', StatorParams.BaseDiameter:8:2);
writeln();
end;
'num_rays': begin
StatorParams.NumberOfRays := StrToInt(Value);
writeln('Number of Rays: ', StatorParams.NumberOfRays);
AngleBetweenRays := 360/StatorParams.NumberOfRays;
writeln('Angle Between Rays: ', AngleBetweenRays);
writeln();
end;
'ray_shape': begin
if Pos(Value, 'circle, rect, superellipse') = 0 then
raise Exception.Create('Invalid value for ray_shape: ' + Value);
StatorParams.RayShape := Value;
writeln('Ray Shape: ', StatorParams.RayShape);
writeln();
end;
'ray_dia': begin
StatorParams.RayDiameter := StrToFloat(Value);
writeln('Ray Diameter: ', StatorParams.RayDiameter:8:2);
writeln();
end;
'ray_w': begin
StatorParams.RayWidth := StrToFloat(Value);
writeln('Ray Width: ', StatorParams.RayWidth:8:2);
writeln();
end;
'ray_h': begin
StatorParams.RayHeight := StrToFloat(Value);
writeln('Ray Height: ', StatorParams.RayHeight:8:2);
writeln();
end;
'ray_len': begin
StatorParams.RayLength := StrToFloat(Value);
writeln('Ray Length: ', StatorParams.RayLength:8:2);
writeln();
end;
'raytop_shape': begin
if Pos(Value, 'circle, rect, superellipse') = 0 then
raise Exception.Create('Invalid value for ray_top: ' + Value);
StatorParams.RayTopShape := Value;
writeln('Ray Top Shape: ', StatorParams.RayTopShape);
end;
'raytop_dia': begin
StatorParams.RayTopDiameter := StrToFloat(Value);
writeln('Ray Top Diameter: ', StatorParams.RayTopDiameter:8:2);
writeln();
end;
'raytop_w': begin
StatorParams.RayTopWidth := StrToFloat(Value);
writeln('Ray Top Width: ', StatorParams.RayTopWidth:8:2);
writeln();
end;
'raytop_h': begin
StatorParams.RayTopHeight := StrToFloat(Value);
writeln('Ray Top Height: ', StatorParams.RayTopHeight:8:2);
writeln();
end;
'ray_offset': begin
StatorParams.RayCenterOffset := StrToFloat(Value);
writeln('Ray Center Offset: ', StatorParams.RayCenterOffset:8:2);
writeln();
end;
'wire_diameter': begin
StatorParams.WireDiameter := StrToFloat(Value);
writeln('Wire Diameter: ', StatorParams.WireDiameter:8:2);
writeln();
end;
'needle_diameter': begin
StatorParams.NeedleDiameter := StrToFloat(Value);
writeln('Needle Diameter: ', StatorParams.NeedleDiameter:8:2);
writeln();
end;
'path_clearance': begin
StatorParams.PathClearance := StrToFloat(Value);
writeln('Path Clearance: ', StatorParams.PathClearance:8:2);
writeln();
end;
'work_speed': begin
StatorParams.WorkSpeed := StrToInt(Value);
writeln('Work Speed: ', StatorParams.WorkSpeed);
writeln();
end;
else
Result := False;
end;
if not Result then
begin
writeln('Error: Unknown parameter: ', Parts[0]);
exit;
end;
end;
end;
function CircleCoordinates(diameter, angleDegrees: Double): TPoint;
var
radius: Double;
angleRadians: Double;
begin
radius := diameter / 2;
// angleRadians := -1*angleDegrees * PI / 180; // Ïåðåâîä ãðàäóñîâ â ðàäèàíû
angleRadians := -1 * DegToRad(angleDegrees);
Result.X := radius * Cos(angleRadians);
Result.Y := radius * Sin(angleRadians);
end;
function CalculateAngle(opposite, adjacent: Double): Double;
begin
if adjacent = 0 then
raise Exception.Create('Adjacent side cannot be zero');
// CalculateAngle := ArcTan(opposite / adjacent) * 180 / PI;
CalculateAngle := RadToDeg(ArcTan(opposite / adjacent));
end;
(* //ToDO Ïåðåïèñàòü ôóíêöèþ, ÷òîáû îíà âîçâðàùàëà òîëüêî îäíî çíà÷åíèå Z. Íàì æå íóæíî èñïðàâëÿòü òîëüêî îäíó êîîðäèíàòó.
function NormalizeZ(xOkr, yOkr, radius: Real; thetaDeg: Real): TPoint;
var
thetaRad, thetaCorrRad, xKas, yKas, alphaRad, mTang, bTang, mHor, xPrym, yPrym: Real;
begin
thetaRad := DegToRad(thetaDeg);
;thetaCorrRad := thetaRad + DegToRad(270);
// 1. Êîîðäèíàòû òî÷êè êàñàíèÿ
xKas := radius * Cos(thetaCorrRad);
yKas := radius * Sin(thetaCorrRad);
// 2. Óãîë íàêëîíà êàñàòåëüíîé
alphaRad := thetaCorrRad + PI / 2;
// 3. Óðàâíåíèå êàñàòåëüíîé (y = m*x + b)
mTang := Tan(alphaRad);
bTang := yKas - mTang * xKas;
// 4. Óðàâíåíèå ãîðèçîíòàëüíîé ïðÿìîé
mHor := Tan(alphaRad - PI/2);
// 5. Òî÷êà ïåðåñå÷åíèÿ
xPrym := (bTang + yOkr + mHor * xOkr)/(mHor - mTang);
yPrym := mTang * xPrym + bTang;
NormalizeZ.x := xPrym;
NormalizeZ.y := yPrym;
//Writeln('thetaDeg =',thetaDeg:0:2,' ,xKas = ',xKas:0:2,' ,yKas = ',yKas:0:2);
Writeln('thetaDeg =',thetaDeg:0:2,' ,xPrym = ',xPrym:0:2,' ,yPrym = ',yPrym:0:2);
end;
*)
function NormalizeZ(radius: Real; thetaDeg: Real): Real;
var
thetaRad, alphaRad, xKas, yKas, mTang, bTang: Real;
begin
// 1. Ïðåîáðàçîâàíèå óãëà èç ãðàäóñîâ â ðàäèàíû.
thetaRad := DegToRad(thetaDeg);
// 2. Âû÷èñëåíèå êîîðäèíàò òî÷êè êàñàíèÿ íà îêðóæíîñòè (îòíîñèòåëüíî öåíòðà 0,0).
xKas := radius * Cos(thetaRad);
yKas := radius * Sin(thetaRad);
// 3. Âû÷èñëåíèå óãëà, ïåðïåíäèêóëÿðíîãî ðàäèóñ-âåêòîðó (êàñàòåëüíîé).
alphaRad := thetaRad + PI / 2;
// 4. Âû÷èñëåíèå óãëîâîãî êîýôôèöèåíòà êàñàòåëüíîé.
mTang := Tan(alphaRad);
// 5. Âû÷èñëåíèå ñâîáîäíîãî ÷ëåíà óðàâíåíèÿ êàñàòåëüíîé (y = mTang * x + bTang).
bTang := yKas - mTang * xKas;
// 6. Âû÷èñëåíèå êîîðäèíàòû X òî÷êè ïåðåñå÷åíèÿ êàñàòåëüíîé ñ îñüþ X (y = 0).
// 0 = mTang * x + bTang
// x = -bTang / mTang
if mTang = 0 then
begin
// Êàñàòåëüíàÿ ïàðàëëåëüíà îñè X - íåò òî÷êè ïåðåñå÷åíèÿ. Âîçâðàùàåì NaN.
NormalizeZ := NaN;
end
else
begin
NormalizeZ := -bTang / mTang;
end;
end;
begin
// Command line argument handling
if ParamCount < 2 then
begin
Writeln('Usage: GCodeGenerator <input_file.txt> <output_file.gcode>');
Halt(1);
end;
InputFileName := ParamStr(1);
OutputFileName := ParamStr(2);
// **Opening the input file**
AssignFile(InFile, InputFileName);
try
Reset(InFile); // **This line opens the file for reading**
while not EOF(InFile) do
begin
ReadLn(InFile, Line);
if Length(Line) > 0 then
if not ParseLine(Line) then
writeln('Error: Invalid line: ', Line);
end;
except
on E: Exception do
begin
writeln('Error opening or reading input file: ', E.Message);
Halt(1);
end;
end;
CloseFile(InFile);
// G-code generation
AssignFile(OutFile, OutputFileName);
try
Rewrite(OutFile);
// *** Your G-code generation logic here ***
writeln(OutFile, '; G-code for stator winding');
writeln(OutFile, 'G90 ; Absolute coordinate system');
writeln(OutFile, 'G1 Y-10');
writeln(OutFile, 'G28 X Y Z');
writeln(OutFile, 'G1 X0 Y0');
//writeln(OutFile, 'G28 O'); //Home all "untrusted" axes
writeln(OutFile);
// Move to center of ray along Y axis and reset coordinate
writeln(OutFile, 'G1 X', StatorParams.RayCenterOffset:0:2);
writeln(OutFile, 'G92 X0');
//îòâîäèì èãëó ëåâåå âåðøèíû ëó÷à
CoilRadius:=(StatorParams.RayTopHeight/2+StatorParams.NeedleDiameter/2+StatorParams.PathClearance);
writeln('CoilRadius = ', CoilRadius:0:3);
writeln(OutFile, 'G1 X', -1*CoilRadius:0:3);
//ïðèáëèæàåìñÿ ê îñíîâàíèþ ñòàòîðà.
CurrentZ:=(StatorParams.BaseDiameter/2)+StatorParams.PathClearance;
writeln(OutFile, 'G1 Z', CurrentZ:0:2, ' F', StatorParams.WorkSpeed);
writeln(OutFile, 'M0');
writeln(OutFile, ';Start coil');
//Äåëàåì êðóã.
Inc(LayerNumber);
CurrentCoilTurns := round(StatorParams.RayLength/StatorParams.WireDiameter);
// CurrentCoilTurns := 1;
writeln(OutFile, ';We make ',CurrentCoilTurns, ' turns' );
for j := 0 to CurrentCoilTurns do
begin
for i := 0 to 360 do
begin
coords := CircleCoordinates(CoilRadius*2, i+180);
writeln(OutFile,'CoilRadius*2= ',CoilRadius*2:0:5,' X=', coords.X:0:3, ' Y=', coords.Y:0:5);
angle := CalculateAngle(coords.Y, CurrentZ);
// writeln(OutFile, ';G1 X', coords.X:0:3, ' Y', angle:0:5,' Z', CurrentZ:0:5);
writeln(OutFile, 'G1 X', coords.X:0:3, ' Y', angle:0:5,' Z', NormalizeZ(CurrentZ, angle):0:5);
// writeln(OutFile);
CurrentZ:=CurrentZ+StatorParams.WireDiameter/360;
end;
writeln(OutFile, ';Next coil.');
end;
writeln(OutFile, ';Second coil');
Inc(LayerNumber);
// RequiredSpacing:=StatorParams.RayWidth+StatorParams.NeedleDiameter+StatorParams.PathClearance*2+LayerNumber*StatorParams.WireDiameter*2;
// writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
RequiredSpacing:=StatorParams.RayTopWidth;
writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
RequiredSpacing:=RequiredSpacing+StatorParams.NeedleDiameter;
writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
RequiredSpacing:=RequiredSpacing+StatorParams.PathClearance*2+LayerNumber*StatorParams.WireDiameter*2;
writeln(OutFile, ';RequiredSpacing = ',RequiredSpacing:0:5);
CurrentZ:=RequiredSpacing/(2 * tan(AngleBetweenRays*PI/180/2));
writeln(OutFile, ';CurrentZ = ',CurrentZ:0:3);
// *** Your G-code generation logic here ***
except
on E: Exception do
begin
writeln('Error writing to output file: ', E.Message);
Halt(1);
end;
end;
CloseFile(OutFile);
writeln('G-code generated to: ', OutputFileName);
writeln('Press Enter... ');
Readln;
end.